SatisFactory | A collaborative and augmented-enabled ecosystem for increasing SATISfaction and working experience in smart FACTORY environments

Summary

Traditional manufacturing industry is in the throes of a digital transformation. The global adoption of information and communications technology by manufacturing industry is now paving the way for disruptive approaches to production and the entire logistics chain. Supporting this "Industrial Revolution 4.0", the SatisFactory solution aims to contribute to transforming traditional industrial environments using cutting-edge technologies in ways that are both productive and appealing to workers and younger generations. The objective is to increase the flexibility, productivity and innovation potential of modern factories, while enhancing the skills and commitment of the workforce. The fundamental component of the proposed system is the integrated management of the explicit and tacit knowledge created on the shop floor. The solution aggregates a set of heterogeneous smart devices and sensors, and extracts context-aware information based on their measurements.

The distribution of this knowledge is based on 3 important system tools:

  • A training platform that allows the fast and intuitive education of employees
  • A collaboration platform that stimulates and promotes team interactions
  • Ubiquitous user interfaces that support all employees seamlessly in real time and on the move

SatisFactory also utilises the aggregated knowledge in order to leverage the control and re-adaptation of facilities and streamline the workload. In order to enhance working experience and thus increase the workplace attractiveness, augmented reality and gamification approaches are being utilized. Additionally, modern wearable devices such as augmented reality glasses allow the interaction of workers with the system without disrupting their workflow.

The SatisFactory solution and its technology products are currently deployed and evaluated in three industrial sites in Italy and Greece, namely at:

  • COMAU S.p.A, an Italian multinational company based in Turin, Italy, part of the Fiat Group. Comau is an integrated company, including 20 subsidiaries, which develops and produces process automation, manufacturing and service products and specializes in welding robots
  • Systems Sunlight S.A., a global player in the field of integrated energy solutions, specializing in the development, production and marketing of batteries and energy storage systems for industrial, advanced technology and consumer applications
  • CPERI (Chemical Process Engineering Research Institute), a non-profit research and technological development (RTD) organization in Thessaloniki, Greece. Expected benefits range from increased workers wellbeing to easier safety management and productivity gains.
More information & hyperlinks
Web resources: http://www.satisfactory-project.eu
https://cordis.europa.eu/project/id/636302
Start date: 01-01-2015
End date: 31-12-2017
Total budget - Public funding: 5 295 525,00 Euro - 4 024 712,00 Euro
Cordis data

Original description

"Known as either ""Industrial Revolution 4.0"" or as ""Industrial Renaissance"", the need for new manufacturing approaches is widely accepted in the EU. SatisFactory aims to contribute to the transformation of traditional industrial environments using cutting-edge technologies in ways that are both productive and appealing to youth.
The fundamental component of the proposed system will be the assessment and storage of the explicit and tacit knowledge created on the shop floor by aggregating a set of heterogeneous smart devices and sensors (Linksmart/FIT, Smart Sensors/ISMB) and extracting context-aware information based on their measurements (Semantics Engine/EPFL).
The distribution of this knowledge will be based on 3 important system tools. Firstly, a training platform will allow the fast and intuitive education of employees (R3Donline/Regola).
Secondly, a collaboration platform (CoSpaces/FIT) will stimulate and promote team interactions. Finally, ubiquitous user interfaces (BRIDGE/FIT) will support all employees seamlessly in real time and on the move.
SatisFactory will also utilise the aggregated knowledge in order to leverage the control and re-adaptation of facilities (mainDSS/ABE) and streamline the workload (Human Behavior Analysis/CERTH). In order to enhance working experience and thus increase the workplace attractiveness, augmented reality and gamification (CollabReview/FIT) approaches will be utilized. Additionally modern wearable devices (ISMB; Glasses/GlassUp) will allow the interaction of workers with the system without disrupting their workflow.
All 12 foreseen products of SatisFactory will be deployed and evaluated in two industrial sites representing automotive industry (COMAU) and battery construction (SUNLIGHT). Validation will assess the impact and reveal the capabilities of SatisFactory towards the promotion of novel and viable business models for increased innovation potential, flexibility and productivity,while enhancing workplace attractiveness"

Status

CLOSED

Call topic

FoF-04-2014

Update Date

27-10-2022
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Factories of the Future Partnership - Made in Europe Partnership

H2020 - Factories of the Future
H2020-FoF-2014
FoF-04-2014 Developing smart factories that are attractive to workers
Skills and training aspects
Publication
Result items:
Innovation Action (IA)
Standard types
Semantic web standards
Autonomous Smart Factories Pathway
Comment:

Autonomy in factories is achieved by security systems that produce alerts and warnings, by training courses that does not require a trainer and by applications that signs daily jobs automatically to the most appropriate employees based on specific criteria.

General purpose software
Spreadsheet/texteditor MOM
Comment:

This kind of spreadsheets are used for presenting the scheduled daily jobs, assigned to employees.

Manual data acquisition
Comment:

Basic way of acquiring data from the involved shop floors.

Dedicated software in silos
Dedicated MOM Software Implemented
Comment:

This software has been implemented for scheduling the daily jobs in an industrial premises. Implemented at both central pilots. 

Data acquisition/monitoring/analysis (SCADA) implemented but isolated
Comment:

Implemented at both central pilots. 

Connected IT and OT
MOM-SCADA systems connected
Comment:

Implemented at both central pilots. 

IoT enabled SCADA, MOM-MES, ERP (…) connectivity
Comment:

IoT enabled connection between the factory's applications.

Humans actively connected
Off-line optimisation
Off-line Digital Manufacturing Process Optimisation on factory level
Comment:

Optimization on security level and safety monitoring

Off-line Digital Manufacturing Process Optimisation on machine level
Comment:

Optimization on the assembly line

Platform enabled optimisation
Comment:

In both pilots

Realtime optimisation
Autonomous /online/realtime Manufacturing Process Optimisation on factory level
Comment:

Applicable, 24/7 safety monitoring

Autonomous /online/realtime Manufacturing Process Optimisation on machine level
Comment:

Applicable, real time analysis in received data from the production line.

Hyperconnected Factories Pathway
Comment:

In this project, hyperconnectivity in factories is achieved by enabling IoT in training procedures, product development Life-Cycle and design for Manufacturing and assembly. Moreover, there is knowledge sharing via collaboration platform and virtual simulation of production line which offer intelligence in an "hyperconnected way".

Economic sustainability
Environmental sustainability
Circular economy
Social sustainability
Comment:
Increasing human achievements in manufacturing systems
Occupational safety and health
Information and communication technologies
Human Machine Interfaces
Advanced and ubiquitous human machine interaction
Data spaces
Digital manufacturing platforms - data platforms
Mechatronics and robotics technologies
Measurement, sensing, condition and performance monitoring technologies
Control technologies
Engineering tools
System modelling - digital twins, simulation
Knowledge-workers and operators
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
Manufacturing the products of the future
Resource efficient, sustainable products
Business models
Business model aspects of digital platform deployment
Comment: The SatisFactory project aims at providing solutions for context-aware control and re-adaptation of industrial production facilities for increased productivity and flexibility in use of shop floor resources. Data are collected by a network of smart sensors, processed by a centralized analysis system and ultimately redistributed to the concerned operatives via augmented reality glasses and other connected interfaces. The elaboration of a collaboration platform increases real-time knowledge sharing, whilst gamification approaches implemented improve the attractiveness of the assembly lines. Improved shop floor feedback enables better decision making for gains in productivity, workers well-being and comfort. This set of cutting-edge technologies provide real-time informational support for incident management, maintenance and training. As such the project outcomes will be exploited as market oriented solutions as a whole, in bundles and as distinct technologies for the targeted market stakeholders, with the supplement of the outgoing character attributed to certain project data with the participation in the Open Research Data (ORD) pilot.
Business ecosystems
Target clients
Comment: The SatisFactory consortium, following field installation and testing with its end-user industrial partners, has identified various market segments of interest where applicability of its solutions can be considered. Furthermore the strength of the SatisFactory solution lies in the ability to offer a portfolio of solutions as a whole, as groups of products (bundles) and as individual products and/or modules aligning with market trends, as well as European-wide initiatives towards Industry 4.0. Additionally, the developed tools are usable and beneficial across sectors for any organisation working on a roadmap to the Factories of the Future. As such markets that can benefit from the SatisFactory solutions are Automotive, Oil & Gas, Manufacturing, Facility Management, Telecommunications and Maritime Transportation
Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.1. Technologies for Factories of the Future
H2020-FoF-2014
FoF-04-2014 Developing smart factories that are attractive to workers