Projects overview

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Description Advanced production equipment and innovative systems are needed to enable fast and cost-effective manufacturing of customised products at the location of need, at the required time.
Comments SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF
 Final Report Summary - CASSAMOBILE (Flexible Mini-Factory for local and customized production in a container) Result title Final Report Summary - CASSAMOBILE (Flexible Mini-Factory for local and customized production in a container)
 Container-integrated factory prototype Result description and the first system concept and architecture.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description of multi-material and modular structures (including actuation, sensing).
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Description Borealis project targets a TRL 6 and provide as outcome of three years work two complete Borealis machine in two dimensions, a lab scale machine and a full size machine, which are foreseen to be translated
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
Comments FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures
 Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 BOREALIS final demonstration Result description During the demo it was performed the DED process with geometries and parts able to demonstrate the principles of Borealis machine as large scale part realization and the use of preheating and post-heating
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description This report summarizes the development and applications at a different length scale in manufacturing: micro-forming and additive manufacturing, both focussing on the goal of zero-defects manufacturing.
Organisation SCIENCE AND TECHNOLOGY B.V.
Comments structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries
 Additive manufacturing demonstration line Result description This process is repeated for many layers creating a 3D complex part. Porosity, residual tresses and surface quality are the challenges.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description In the roadmapping process, promising paradigms and concepts shall be evaluated with respect to their applicability and utility as architectures and services in manufacturing.
Organisation IFM EDUCATION AND CONSULTANCY SERVICES
Comments scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description in-process monitoring and control to minimize/eliminate defects for a range of materials and geometries for both aerospace, automotive and other applications.
Comments Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership
 RADICLE Flyer 2 Result description Brief summary of RADICLE project and its objectives
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Due to the high potential of miniaturization and integration, with regard to the innovation degree, quality and sustainability requirements, the 21st century looks forward to the integration of new functions
Organisation CTIPC - Technical Industrial Centre of the French plastics and Composites
Comments structures (into products) FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Ultra-fine pitch 3D micro structures by laser direct structuring Result title Ultra-fine pitch 3D micro structures by laser direct structuring Result description It removes ablation products from the surface and reduces the surface roughness of the generated structures to produce bondable surfaces.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description The general objective of EFEVE project is the improvement of the new technologies to manufacturing of materials (aluminium and magnesium alloy) and processes and new technologies of production that are
Organisation NATIONAL UNIVERSITY OF SCIENCE AND TECHNOLOGY MISIS
Comments Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures
 Final Report Summary - EFEVE (Development of a new high performance material associated to a new technological Energetic, Flexible, Economical, Versatile and Ecological process to make super strong and lightweight components) Result title Final Report Summary - EFEVE (Development of a new high performance material associated to a new technological Energetic, Flexible, Economical, Versatile and Ecological process to make super strong and
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description to the development of a versatile manufacturing process, suited for industrial production by SMEs of complex custom made metal (meso scale = order 10 mm) parts in small batches or even in one-of-a-kind
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description The project goal is to develop an ecological and innovative coating for composite parts which aims to eliminate styrene emissions from the workplace.
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Final Report Summary - ECOGEL CRONOS (High productivity manufacturing process of composite parts based on zero emissionsfast curing coatings and heated moulds) Result title Final Report Summary - ECOGEL CRONOS (High productivity manufacturing process of composite parts based on zero emissionsfast curing coatings and heated moulds)
 Case Study: Bentley Result description use and component TACKT time • Reduced feedstock cost • Reduced secondary processing cost (i.e. additional primer coats, hand finishing and rework)
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description By adding flexibility and robustness at a lower price point, flexible OLEDs will change the lighting industry and revolution the way we all experience lighting.
Comments Advanced manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain
 Flexible OLED demonstrator made using a roll-to-roll produced moisture barrier as substrate Result description The barrier film was produced roll-to-roll and temporarily bonded to a glass carrier for sheet-to-sheet deposition of the electrode and OLED layers, using a pilot chain of tools and equipment at various
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description and modular structures (including actuation, sensing).
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Description helping to create new avenues of research for micro- nano-scale manufacturing.
Organisation MOLDETIPO II-ENGINEERING MOULDS AND PROTOTYPES (PORTUGAL) LDA
Comments 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures
 Periodic Report Summary 2 - IMPRESS (Flexible Compression Injection Moulding Platform for Multi-Scale Surface Structures) Result title Periodic Report Summary 2 - IMPRESS (Flexible Compression Injection Moulding Platform for Multi-Scale Surface Structures)
 Nanostructured Petri dish for cell culture Result description The anti-adhesive nano-structures produced by the injection moulding process can provide a reproducible and cost effective way to restrict cell growth during cell culture to certain areas.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 RP 1.5 Delivery of new functionalities through (mass production) surface manufacturing processes Taxon description Novel technologies and approaches are needed to embed true smartness into structures and scale-up of all processes is of equal importance.
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Description These innovations will enable SLM to overcome the current limitations (speed, productivity, costs) to address large scale markets: productivity will be improved by 30%, cost reduced by 30% with quality
Organisation CTIPC - Technical Industrial Centre of the French plastics and Composites
Comments Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes We will provide a fully integrated process chain from the design to the parts to
 Drilling of micron-scale high aspect ratio holes with ultra-short pulsed lasers: Critical effects of focusing lenses and fluence on the resulting holes’ morphology Result title Drilling of micron-scale high aspect ratio holes with ultra-short pulsed lasers: Critical effects of focusing lenses and fluence on the resulting holes’ morphology
 Training modules for industrial engineers and technicians Result description methods and tools.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description To achieve weight reductions, complex thin-walled structures are combined with high strength materials.
Comments Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes project_id_EC super_admin
 Overview of defined DynaMill Demonstrator parts Result description Large and midsize turbine blades - Energy sector: Steam turbine blade Material: Alloy Steel Geometry (approx.): 1578mm x 200mm - Energy sector: Turbine blade Material: Steel Geometry
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description adapts the process conditions of a wafer-scale carbon nanotube growth system to provide a low-cost batch process for graphene growth on silicon.
Organisation INTEL RESEARCH AND DEVELOPMENT IRELAND LIMITED
Comments Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.8 Robust
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Regions Research and Innovation Networks.
Organisation European Regions Research and Innovation Network
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Additive manufacturing Roadmap: gaps and actions on market driven value chains Result title Additive manufacturing Roadmap: gaps and actions on market driven value chains
 Additive Manufacturing capabilities mapping: database Result description , regional strategies and R&D programs and actors around these technologies.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description This state-of-the-art technology relies on robotic pick-and-place machines and machine vision, which cannot be both fast and accurate at the same time.
Organisation Swiss Federal Laboratories for Materials Science and Technology - EMPA
Comments manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced
 Final Report Summary - FAB2ASM (Efficient and Precise 3D Integration of Heterogeneous Microsystems from Fabrication to Assembly) Result title Final Report Summary - FAB2ASM (Efficient and Precise 3D Integration of Heterogeneous Microsystems from Fabrication to Assembly)
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Four pilot-scale industrial AM factories will be established and enhanced, thereby giving EU manufacturers and end-users a world-dominant position with respect to AM production of high-value metallic parts
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description These methods also are limited in their flexibility, so that complex devices, that incorporate on-board valves, separation media, membranes, and recirculating pumps, cannot be developed and adapted without
Comments Domain 1: Advanced manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Graphene reinforced polymers have been demonstrated at lab scale in both Europe and the USA, and it has been shown that very low loadings of graphene can have a dramatic impact on the mechanical and physical
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Final Report Summary - NANOMASTER (Graphene based thermoplastic masterbatches for conventional and additive manufacturing processes) Result title Final Report Summary - NANOMASTER (Graphene based thermoplastic masterbatches for conventional and additive manufacturing processes)
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Since the technology needed to replicate glass wafers is by far more complex than those used for polymer optics, there currently exists no approach to producing glass micro optics at wafer level.
Comments RP 1.8 Robust micro- and nano-enabled production FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated
 Final Report Summary - WAFERLEVELOPTICS (WaferLevelOptics - Specific Technological Developments to Create an Intelligent and Scalable Production Platform for Glass Optics Manufacturing) Result title Final Report Summary - WAFERLEVELOPTICS (WaferLevelOptics - Specific Technological Developments to Create an Intelligent and Scalable Production Platform for Glass Optics Manufacturing)
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description and modular structures (including actuation, sensing).
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Description FORTAPE aims to solve these drawbacks through the development of an efficient and optimized integrated system for the manufacturing of complex parts based on unidirectional fibre tapes for its application
Comments Complex structures, geometries and scale Domain 1: Advanced manufacturing processes project_id_EC super_admin project_rcn_EC super_admin topic_EC super_admin FoF-02-2014 call_EC super_admin H2020-FoF
 Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result title Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result description Carbon and glass fibre unidirectional continuous tape reinforced composites are one of the most promising options to achieve the high performance composite materials demanded by the transport sector.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description provide the optimum reinforcement, weight and cost profile within a part.
Comments SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF
 Case Study: Wing Profile Result description This part is selected specifically in order to demonstrate the processing developments of multiple robots co-operating to layup on complex curved surfaces.For this purpose it is necessary to begin with
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Particular effort will be put into challenging modelling of material features, complex geometries of parts and complex defects.
Organisation ENERGY, SAFETY AND RISK CONSULTANTS(UK) LIMITED
Comments Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scales constitute the main challenge of the SIMPOSIUM
 Simulation of ultrasonic propagation in a curved composite parts with ply waviness flaw (typical damage to be detected in composite industry) Result description Simulation of ultrasonic propagation through a safe (left) and a damaged (right) curved composite structure, thanks to a hybrid numerical/analytical method developed by CEA and AIRBUS.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories are becoming much more complex, expensive, distributed and fast evolving than in the past and manufacturers are struggling to put management of factory lifecycle management into practice.
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Description production of net-shape magnetic parts with complex structures and geometries, while being 100% waste-free along the whole manufacturing chain.
Comments SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership
 Characterization of bulk rare-earth permanent magnets with complex geometries Result title Characterization of bulk rare-earth permanent magnets with complex geometries Result description Hoare and H. J.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description which are 75% more material efficient with respect to traditional manufacturing (2) Are 25% more material efficient with respect to current AMT approaches by using computational modelling to optimize geometries
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities
 Periodic Reporting for period 2 - ToMax (Toolless Manufacturing of Complex Structures) Result title Periodic Reporting for period 2 - ToMax (Toolless Manufacturing of Complex Structures)
 Prototypes of relevant geometries and data from systematic characterization trials Result description Provide prototypes of relevant geometries and data from systematic characterization trials. Prepare the results that they are suitable as a demonstrator for the public.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing