Data and services have become the key factor in optimising manufacturing processes. The need to react to dynamically changing market demands is dramatically rising. One of the most imperative problems so far is to connect supply chain data and services between enterprises and to connect value chain data within a factory so that it can meaningfully support decision-making.
COMPOSITION will create a digital automation framework, the COMPOSITION Integrated Information Management System (IIMS) that enhances the manufacturing processes by exploiting existing data, knowledge and tools to increase productivity and dynamically adapt to changing market requirements. This technology acts as the technical operating system for business connections between factories and their suppliers. Furthermore, it opens a new space for third party entities to actively interact along the supply chain, e.g., by providing services to optimise cycle time, cost, flexibility or resource usage. In addition to the supply chain improvements, the processes inside the company can be addressed and optimised.
Data across the (multi-sided) company internal value chain is integrated by the IIMS with optimisation and modelling tools for resource management including innovative, multi-level, real-time cross-domain analytics and a Decision Support System.
The technology will extend existing FI-WARE, FITMAN and LinkSmart catalogues, in addition to a Building Management System for environmental data gathering. Inter-operability, ease of retrofit and scalability are critical parameters that are taken carefully into account in devising such IIMS.
|Number of participants:||12|
|Total budget - EC contribution:||7634254 Euro - 7634254 Euro|
|Call topic:||Digital automation - Collaborative manufacturing and logistics (FoF.2016.11-i)|
|Instrument:||Collaborative project (generic)|
Significant innovations, use case requirements and lessons learned - (2) view
1. Early design decisions on deployment and communication protocols were made. (Docker, MQTT, AMQP). Deciding on the deployment and communication platforms has made test deployment and integration work easier to manage.
2. Inception design (from the DoA) did not specify some components, e.g., for operational management or configuration. The architecture needed additional components to cover system configuration and monitoring.
3. Blockchain is still not a plug-and-play technology and requires a substantial amount of low-level configuration.
4. The Matchmaker should match agents (requester and suppliers). Moreover, the Matchmaker should match a request with the best available offer.
5. Use cases need to be solidly anchored in the real world of the actors and end users. They must not solely represent what is feasible from a technical point of view, but also reflect non-functional requirements such as regulations and business practices. Otherwise, the business cases would become unsustainable for further exploitation.
1. The COMPOSITION Marketplace Management System shall enable stakeholder to gain access to the COMPOSITION open marketplace.
2. COMPOSITION Marketplace(s) should have possibility of restricted access.
3. The line visualization shall compare the actual processed units to the target ones.
4. Alarms/Notifications are forwarded to subscribers depending on their impact level.
5. It must be possible to reset an alert when the necessary measures have been taken.
6. Ecosystem components should be deployed as Docker images.
7. Agents shall be writable in any programming language.
8. The Decision Support System shall import data coming from the simulation and prediction engines.
9. Supplying companies register their products/services in specific topic(s) within the ecosystem.
10. The needs and requirements of companies shall be registered/published within the ecosystem.
Added value and impact - (7) view
The COMPOSITION Integrated Information Management System will be a digital automation framework that optimises the manufacturing processes by exploiting existing data, knowledge and tools, integrating them with newly installed cyber physical systems (CPS) and automation software, in order to increase productivity and to allow for dynamic adaptation to changing market requirements. CPS using IoT devices such as wireless sensors nodes (WSN) can be easily retrofitted to existing equipment and infrastructure to gather sensory data and detect anomalies as well as opportunities to improve productivity and cvcle time.
Human-machine interaction is put in the center, supporting the decision making process.
Technologies and enablers - (15) view
Requirements of modern production processes stress the need for greater agility and flexibility, for faster production cycles, increased productivity, less waste and more sustainable production. Human-machine interaction is put in the center, supporting the decision making process.
Investigation of advanced HMIs for direct interaction with real-world objects. Consideration of mobile user interfaces that allow accessing crucial immediate information everywhere in the factory. Consideration will also be given to data gathering from ultra low power IoT devices such as wireless sensors where data can then be aggregated and visualised at an appropriate HMI interface. Where possible provision for self-powering these IoT devices using energy harvesting will be taken into account in order to avoid battery replacement. Flexible and dynamic data-driven solutions that can be adapted to different environments and needs.
The COMPOSITION project contains a Digital Factory Model Component which offers representation of factory processes and resources in a common format based on well-known standards.
A Simulation and Forecasting Toolkit analyses the production processes and required resources in an integrated way and extracts forecasts for possible failures. Also forecasting is provided in supply chain and logistics, especially in fill level monitoring of bins and boosts the waste management and recycling processes. Sustainable manufacturing will be assisted by a Decision Support System. The Marketplace will enable dynamic integration with actors in the supply chain.
Digitalisation pathways - (12) view
The concept of the hyperconnected factories is approached in the interfactory part of the project with connections between different links of the supply chain, using an agent-based marketplace.
The concept of the autonomous factories is approached in the intrafactory part of the project with connections between different links of the value chain. Agent marketplace and automated bidding process which enable automated negotiation and transaction.
A part of information at shopfloor level may be fed to a MOM via a texteditor for the final user.
Implemented at both central pilots.
Implemented at both central pilots.
Implemented at both central pilots.
IoT enabled connectivity with intrafactory systems.
ICT performance characteristics - (11) view
Standards, standardisation and regulation - (1) view
The project contributes to the Industrial Ontology Foundry with a Supply Chain use case (CERTH/ITI) and a Predictive Maintenance (ATL) use case. Members of the consortium are participating in the WG-Maintenance.
Partner TNI-UCC is also contributing to standardisation activities.
Open standards will be favoured and special consideration will be taken to the ones already supported by stakeholder products. The COMPOSITION project will constantly keep an eye on emerging standards for IoT interoperability (e.g. OGC Sensor Things API), which are for sure a key enabler for the IIMS framework. In general, platform will be compatible with many already existing standards so that new starndard-compatible plants can be easily added.
Business model aspects - (2) view
- D3.1 Process Modelling Representation and Mon...
- D3.4 Computational Modelling, Simulation and ...
- D3.6 Computational Modelling, Simulation and ...
- D4.2 Security Framework II
- D5.9 Intrafactory Interoperability Layer I
- D6.5 Connectors for Inter-factory Interoperab...
- D7.8 Lab Scale Use Case Deployment with Lesso...
- D8.1 Pilot Plans on the Shopfloors and Prepar...
- D3.8 Manufacturing Decision Suport System I
- D6.3 COMPOSITION Marketplace I
- D6.9 COMPOSITION Brokering and Matchmaking co...
- D7.4 Test, installation and operation plan te...
- D9.9 Sustainable Business Models for IIMS in ...
- D2.1 Industrial Use Cases for an Integrated I...
- D9.5 Project Advertising Material II
- Fraunhofer FIT (Coördinator)
- Atos Spain SA
- ATLANTIS Engineering S.A.
- CNET SVENSKA AB
- IN-JET APS
- UNIVERSITY COLLEGE CORK - NATIONAL UNIVERSIT...
- BOSTON SCIENTIFIC LIMITED
- ISMB Istituto Superiore Mario Boella
- Nextworks s.r.l.
- ELLINIKI DIAHEIRISI APPRIMATON ANONYMI ETAIRI...
- KLEEMANN HELLAS -INDUSTRIAL COMMERCIAL SOCIET...