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OPTIMAL platform

Project: OPTIMAL

Updated at: 30-01-2024

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Control device
Work station
Work centres - Production lines
Enterprise - Factory

CAD-Based Programming

Project: LIAA

Updated at: 13-12-2023

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Work station

Rhône-Alpes Champion: The Smart Mold

Project: BEinCPPS

Updated at: 29-09-2022

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ICT performance characteristics
Interoperability (ICT)
Comment: OPC-UA for M2M communication, and NGSI for data publishing on the cloud
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: The experiment involves the "CPS-ization" of a mechanical piece of equipment used in the plastic injection process: the mold. It will be enabled with sensors to capture the physical properties relevant during the injection process, mainly temperature and pressure. In certain variations of the smart mold, it will also drive electrical actuators to perform in-mold mechanical movements, such as piece ejection or product version-switching. Sensors: -Temperature: MIKROELEKTRONIKA Thermocouple Type-K Glass Braid Insulated -Pressure: KISTLER 6190C Actuators: -Stepper motor: SM2863-5155
Work station
Comment: The mold is mounted on top of an press machine, which performs the actual raw material conversion and performs the actual injection process. The smart mold communicates with the press to raise pre-configured alerts when the sensors detect abnormal situations, as well as to guide mechanical movements.
Enterprise - Factory
Comment: The smart mold publishes data to a production manager workstation, which in the context of a factory gathers all the data from all the work cells i.e. injection presses and provided an enterprise-level view of the deployed molds in production.
Connected Enterprises - Factories
Comment: The Smart Mold, as a true cyber-physical system, publishes data through a cloud infrastructure. In this cloud space, different applications are made available: -Visualization dashboards through widgets, to allow real-time visualization of production data -Data persistence: Store the physical data acquired by the sensors to enable historical analysis -Integration with information systems (ERP/MES): To trigger mainteinance operations for the mold when these are required
Product
Comment: The plastic pieces as a result of the injection process.

Lombardy Champion - Zero-Hours Quality

Project: BEinCPPS

Updated at: 29-09-2022

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: On the Field level is deployed Whirlpool-specific hardware (Controller and Actuator boards) and software (the Test Executor) that are directly connected to the Product under test.
Work station
Comment: Online results of Product testing are also used for the early detection of problems in the manufacturing plant.
Enterprise - Factory
Comment: Offline analysis of historical Product testing results can be used to identify inefficiencies of production processes across the Enterprise.
Product
Comment: The system is applied to whole Product items as they leave the assembly line.

ICP4Life Designer Component

Project: ICP4Life

Updated at: 18-12-2019

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: I#Services: the ICP4Life Designer component focuses on the machine level, while integrating design process on sub-system level
Enterprise - Factory
Comment: #Service, #Connectivity: Designer component will act as a connector among different domain engineers, including PSS top managers, to facilitate their communication, data management, decision making, etc. Furthermore, it will perform a link to different specific legacy CAX tools to circulate the information flow and data sharing or management. Finally, since the different development stages of a PSS solution/offer will have inevitable interrelationships, there are interactions between the Designer component and the others on the ICP4Life platform.
Connected Enterprises - Factories
Comment: #Service, #Connectivity: Designer component will act as a connector among different domain engineers, including PSS top managers, to facilitate their communication, data management, decision making, etc. Furthermore, it will perform a link to different specific legacy CAX tools to circulate the information flow and data sharing or management. Finally, since the different development stages of a PSS solution/offer will have inevitable interrelationships, there are interactions between the Designer component and the others on the ICP4Life platform.
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