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AutomationML and OPC UA

Project: SKILLPRO

Updated at: 22-06-2018

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Title AutomationML and OPC UA
Description Due to the constant promotion and discussion the idea of combining OPC-UA and AutomationML lead to a new group in the OPC-UA consortium for defining and further developing AutomationML as companion standard

OPC 40501-1 - UA CS for Machine Tools Part 1 - Monitoring and Job (ZIP/PDF)

Updated at: 03-02-2021

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Information Layer (RAMI 4.0)
OPC 40501-1 - UA CS for Machine Tools Part 1 - Monitoring and Job (ZIP/PDF)
Acronym OPC 40501-1
Title OPC 40501-1 - UA CS for Machine Tools Part 1 - Monitoring and Job (ZIP/PDF)
Description Publisher: OPC Foundation

Lombardy Champion - Zero-Hours Quality

Project: BEinCPPS

Updated at: 29-09-2022

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ICT performance characteristics
Cybersecurity
Comment: Encryption of all Factory-Cloud data channels (HTTPS). Google authentication for Android applications.
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Connectivity & network interoperability – communication protocols
Comment: OPC UA, NGSI
IEEE 802.1 TSN
Data/object model interoperability - Data exchange formats - APIs
Comment: OPC UA Address Space for Testing Stations
Semantic/information interoperability
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: On the Field level is deployed Whirlpool-specific hardware (Controller and Actuator boards) and software (the Test Executor) that are directly connected to the Product under test.
Work station
Comment: Online results of Product testing are also used for the early detection of problems in the manufacturing plant.
Enterprise - Factory
Comment: Offline analysis of historical Product testing results can be used to identify inefficiencies of production processes across the Enterprise.
Product
Comment: The system is applied to whole Product items as they leave the assembly line.
Description It is worth noting that the development of the OPC-UA Address Space used for in Whirlpool experimentation was entirely done by means of the UA Modeler tool, which is a Virtual World component.

AAS (Asset Administration Shell) powered Optical inspection Station demonstrator

Updated at: 26-05-2021

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Business Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Function Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Information Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Communication Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Resources Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Asset Administration Shell (AAS)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Description AAS application can communicate to each other via OPC-UA communication protocol. Conclusions There are multiple different technologies and architecture emerging as part of Industry 4.0 effort.

CPPS Open Platform

Project: BEinCPPS

Updated at: 07-02-2019

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Description Two other groups are more related to Events Processing and are implemented by OPC-UA enabled IOT middleware and device management components (one based on FIWARE and its publishing architecture; one based

Seamless process management across the IEC 62264 control hierarchy

Project: SO-PC-PRO

Updated at: 21-06-2018

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Function Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)
Information Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)
Communication Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)
Description Extensions include interfaces and model transformations using industrial automation standards (OPC UA, PLCopen XML, B2MML).

Rhône-Alpes Champion: The Smart Mold

Project: BEinCPPS

Updated at: 29-09-2022

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Interoperability (ICT)
Comment: OPC-UA for M2M communication, and NGSI for data publishing on the cloud
General interoperability framework
Integration level interoperability
Semantic/information interoperability
Comment: All the information is stored in a single context in the Orion Context Broker.
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: The experiment involves the "CPS-ization" of a mechanical piece of equipment used in the plastic injection process: the mold. It will be enabled with sensors to capture the physical properties relevant during the injection process, mainly temperature and pressure. In certain variations of the smart mold, it will also drive electrical actuators to perform in-mold mechanical movements, such as piece ejection or product version-switching. Sensors: -Temperature: MIKROELEKTRONIKA Thermocouple Type-K Glass Braid Insulated -Pressure: KISTLER 6190C Actuators: -Stepper motor: SM2863-5155
Work station
Comment: The mold is mounted on top of an press machine, which performs the actual raw material conversion and performs the actual injection process. The smart mold communicates with the press to raise pre-configured alerts when the sensors detect abnormal situations, as well as to guide mechanical movements.
Enterprise - Factory
Comment: The smart mold publishes data to a production manager workstation, which in the context of a factory gathers all the data from all the work cells i.e. injection presses and provided an enterprise-level view of the deployed molds in production.
Connected Enterprises - Factories
Comment: The Smart Mold, as a true cyber-physical system, publishes data through a cloud infrastructure. In this cloud space, different applications are made available: -Visualization dashboards through widgets, to allow real-time visualization of production data -Data persistence: Store the physical data acquired by the sensors to enable historical analysis -Integration with information systems (ERP/MES): To trigger mainteinance operations for the mold when these are required
Product
Comment: The plastic pieces as a result of the injection process.

D4.3a AUTOWARE Open CPPS ecosystem development

Project: AUTOWARE

Updated at: 14-09-2023

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Connectivity & network interoperability – communication protocols
ISO/IEC 20922:2016 - Information technology -Message Queuing Telemetry Transport (MQTT) v3.1.1
Semantic/information interoperability
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Communication Layer (RAMI 4.0)
ISO/IEC 20922:2016 - Information technology -Message Queuing Telemetry Transport (MQTT) v3.1.1

Mobile Robot Intralogistics by IMR

Updated at: 26-04-2021

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Comment:

All production cells are censorised and equiped with OPC-UA, that logs their state and sends it to a central server.   

Fore more information about OPC and AAS, see this video.

Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Comment:

All production cells are censorised and equiped with OPC-UA, that logs their state and sends it to a central server.   

Fore more information about OPC and AAS, see this video.

Manufacturing Service Buses for Data Interoperability

Project: FA3D VIEWS

Updated at: 25-05-2021

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Comment:

OPC UA (Kepware) – Many devices could not interface directly with the service bus, so OPC UA was used to extract data and publish it to the service bus.

 

Interoperability (ICT)
Comment:

ATS Bus   - Enabled a single, common service bus for data exchange between the PLCs and other high level components of the system, including a SCADA system. Used a broker-based publish-subscribe approach to decouple the physical sources and destinations of the data to facilitate reconfigurability.

Nservicebus  - The underlying technology which enabled the ATS Bus to exchange data.

OPC UA (Kepware) – Many devices could not interface directly with the service bus, so OPC UA was used to extract data and publish it to the service bus.

General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Comment:

OPC UA (Kepware) – Many devices could not interface directly with the service bus, so OPC UA was used to extract data and publish it to the service bus.

 

Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Business Layer (RAMI 4.0)
B2MML - Business To Manufacturing Markup Language
Comment:

B2MML  – Business to Manufacturing Mark-up Language. Data standard used to define the process (i.e. the set of operations to be carried out by the cell for each unique product), what resources are required for each process, the materials needed and more. The full process would be designed by engineers, and then the SCADA would break the ‘master’ B2MML process representation into sub-processes and send these to the resources via the service bus. These would then trigger the start of processes by the PLCs.

 

Information Layer (RAMI 4.0)
B2MML - Business To Manufacturing Markup Language
Comment:

B2MML  – Business to Manufacturing Mark-up Language. Data standard used to define the process (i.e. the set of operations to be carried out by the cell for each unique product), what resources are required for each process, the materials needed and more. The full process would be designed by engineers, and then the SCADA would break the ‘master’ B2MML process representation into sub-processes and send these to the resources via the service bus. These would then trigger the start of processes by the PLCs.

 

Virtual commissioning

Project: FA3D2 FLEXCELLE

Updated at: 25-05-2021

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ICT performance characteristics
Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Comment:

 Used as the primary date exchange method for the demonstrator. Links items on the shop floor to the SCADA.

Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Comment:

 Used as the primary date exchange method for the demonstrator. Links items on the shop floor to the SCADA.

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