HR-Recycler | Hybrid Human-Robot RECYcling plant for electriCal and eLEctRonic equipment
01-12-2018
-30-11-2022
01-12-2018
-30-11-2022
01-09-2018
-31-08-2022
01-10-2018
-31-12-2021
01-03-2018
-30-04-2021
01-05-2019
-31-07-2022
01-11-2019
-31-10-2023
01-04-2019
-30-09-2022
01-11-2019
-31-10-2023
01-10-2019
-31-03-2023
01-10-2017
-31-03-2021
PROGRAMS solution will allow to gain a “10% increased in-service efficiency through reduced failure rates, downtime due to repair, unplanned plant or production system outages and extension of component life.”
•reduced failure rates:All these aspects will reduce the costs related to maintenance activities, thus increasing the sustainability of the production process.
Precise determination of the RUL of components will allow to replace them before their status degrades production equipment performances beyond unacceptable levels.
Reducing failure rates and production equipment unavailability will improve factory productivity.
PROGRAMS solutions will allow a more widespread adoption of predictive maintenance as a result of the demonstration of more accurate, secure and trustworthy techniques at component, machine and system level. In fact one of the biggest obstacles is getting people to change long-held maintenance practices. PROGRAMS will:
PROGRAMS solution will increase accident mitigation capability”
01-05-2015
-31-07-2018
01-06-2017
-31-05-2020
01-10-2017
-31-03-2021
Z-BRE4K heavily contributes to the economic sustainability of the manufacturing sector by deploying an advanced maintenance solution aimed to attain zero unexpected breakdowns. In this regard, Z-BRE4K will avoid fatal failures, thus minimizing the breakdown times and need for spare parts and overhauls and will estimate the remaining useful life of critical subsystems of machinery, lines and shopfloor so that maintenance operations can be scheduled and optimized.
Z-BRE4K solution will guarantee the improved product quality since the machines will be stopped and the maintenance will be carried out before any failure occurs and defective products are manufactured.
By reducing failures, downtimes, unplanned outages the manufacturing will minimize the lead time and maximise the response time: stock-outs, lot processing delays, capacity bottlenecks will be avoided.
Once the Z-BRE4K system has evaluated an anomaly or a deterioration trend, the maintenance scheduling is optimized. Moreover, manufacturing machinery execution parameters can be adapted so that the remaining useful life of the incumbent system can be improved, providing Operations Managers with a flexible shopfloor.
One of the main advantages of Z-BRE4K is the Z-SYNCHRONIZE strategy that enhances the coordination of production planning, logistics and maintenance operations.
The minimization of downtimes and failures, the optimization of maintenance operations and the reduction of row material waste will lead to an increase the in-service efficiency by 26% and increased productivity.
Z-BRE4K will lead to the optimisation of the performance, avoiding waste due to malfunctioning machinery and increased energy consumption due to the presence of failures. the reduction of the electric costs is extimated by 10%.
The avoidance of defective production and overproduction will lead to a better efficiency in the use of materials.
Z-Bre4k will contribute to the optimisation of the manufacturing processesresulting in significantly less waste and scrap. Z-Bre4k will contribute to the reduction of defective production thanks to the optimisation of manufacturing through model-based control and improved accuracy. Moreover, it will allow to avoid overproduction that is to say manufacturing items for which there are no orders thanks to the collection of data that will control the production process producing only what is required and not overproduce.
Z-BRE4K will provide end-users with a solution with direct benefits for the manufacturing sector in Europe such as increasing the in-service efficiency by 24% (estimated) through a combination of preventive, predictive and prescriptive maintenance strategy. Thus, companies will be able to shift some of the operative resources from maintenance to production. The benefits of Z-BRE4K strategies deployment will result in the creation of 400 jobs and over 42M€ ROI within the consortium over after the 4th year of commercialization.
A dedicated Z-SAFETY strategy will look for the drastic reduction of accidents.
01-10-2017
-30-09-2021
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It is expected that new nozzle design and thus new water quench will be available for the customers in 5 years time. It is expected that those new products will attract new clients: 5 new contracts in 1 year increasing to 10 new contracts in 5 years, which will increase the turnover of Ferram by 500k Euros in 1 year and 3,5 million Euros in 5 years after the experiment end.
IT4Innovations as DIH and resource provider is expecting the experiment to increase their innovation potential and improve their competitiveness. They are also expecting to increase the number of customers: It is expected that 2 new customers will be attracted due to new capabilities within 5 years after the experiment and will create new sources of revenue.
The cloud-based optimisation of lamination oven’s configuration will lead to the following significant impacts: saving in energy consumption will result in saving of 18,000 kWh a year (short-term) and it will reach 27,000 kWh a year (medium-term). These figures can be multiplied by three in the long term because EndeF is going to build two new ovens. EndeF will drop CO2 emissions by 4,500 kg CO2eq and by 6750 kg CO2eq a year (short- and medium-term).
Hydal, as end user, will benefit from optimized process of water quenching by saving energy and scrap material and by having shorter turnover time as well. Expected economic impact is estimated 100 K€ a year on energy savings alone. Expected economic impact is estimated on 500 000 Euros on in turnover increase in first year after the experiment. This value will rise to the 2 million of euro after 5 years from the experiment.
For end user Ferram, it is expected that the experiment will increase in the turnover and in the number of new jobs created. Outcomes of the experiment will allow Ferram to develop a new generation of water quenches which allow for heat treatment of profiles that are hard or even impossible to cool down with existing water quenches today. This will bring a competitive advantage to Ferram and thus increase the number of customers.
01-10-2017
-30-09-2020
01-09-2017
-30-11-2022