EFFRA Innovation Portal

Engine block manufacturing: Defects detection and prediction in aluminium injection and machining operations

Project: ZDMP

Updated at: 20-05-2021

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Description The main types of defects occurring are categorized into two groups: porosity and leakage.

20 proof-of-concepts of digitalised manufacturing

Project: RebootIoTFactory

Updated at: 11-05-2021

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Description Prospect to project enables better sales prediction to improve production planning, procurement and budgeting.

Scale-up: Tester Predictive Maintenance

Project: RebootIoTFactory

Updated at: 11-05-2021

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Description Tester Predictive Maintenance proof-of-concept arose from the need of detecting when a tester is breaking down and not the products it is testing.

Future Automated Aerospace Assembly Demonstrator

Project: FA3D FA3D2

Updated at: 30-04-2021

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Title Future Automated Aerospace Assembly Demonstrator
Description aerospace assembly systems.

Psymbiosis case - tools industry

Project: PSYMBIOSYS

Updated at: 17-07-2019

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Description The final objective is related to the improvement of the sustainability across the entire product- service lifecycle through zero defect manufacturing and extension of the cutting tool life time.

Multiscale modelling methods and the software for the analysis of the Micro-FAST process

Project: MICRO-FAST

Updated at: 21-06-2019

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Description ICL is developing modelling methods and a system for multi-scale analysis and integrated process-simulation, predictions of microstructure/pore and of the component-forms at the macro-scale for the components

Norte Industrial Champion

Project: BEinCPPS

Updated at: 06-02-2019

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Description This automation involves the connection of relevant sub-systems across all levels of production from machine processes up to production and logistics networks.

Breakthrough solutions in fibre-based delivery system for pulsed laser beams

Project: APPOLO

Updated at: 23-06-2018

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Description Because of this, the sectors of applications have been identified in the aerospace, automotive and Medtech ones, and materials to be treated in Aluminium alloys, Titanium alloys and Steel.

ProSEco VW Pilot: Personalised support to drivers to optimise energy use

Project: PROSECO

Updated at: 23-06-2018

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Acronym ROS
Title ProSEco VW Pilot: Personalised support to drivers to optimise energy use
Comments PROSECO Germany Wolfsburg
Project acronym PROSECO

ProSEco Ona/Alberdi Pilot: Lean based design of ECO driven services around machines

Project: PROSECO

Updated at: 23-06-2018

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Acronym ROS
Title ProSEco Ona/Alberdi Pilot: Lean based design of ECO driven services around machines
Comments PROSECO Spain Durango
Project acronym PROSECO

ProSEco Electrolux Pilot: Support remote condition based maintenance of home appliances

Project: PROSECO

Updated at: 23-06-2018

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Acronym ROS
Title ProSEco Electrolux Pilot: Support remote condition based maintenance of home appliances
Comments PROSECO Italy Porcia
Project acronym PROSECO

ProSEco Desma Pilot: Support remote condition based maintenance for shoe manufacturing machines

Project: PROSECO

Updated at: 23-06-2018

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Acronym ROS
Title ProSEco Desma Pilot: Support remote condition based maintenance for shoe manufacturing machines
Comments PROSECO Germany Achim
Project acronym PROSECO

Multi-dynamic innoculation system

Project: FLEXICAST

Updated at: 23-06-2018

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Comments FLEXICAST Proservice
City Proservice

COROMA Demonstrators

Project: COROMA

Updated at: 22-06-2018

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Description COROMA is a cross-sectorial effort introducing robotics technologies in advanced manufacturing companies by an innovative approach.

(KER G4)Service solution of Condition Based Maintenance (CBM) for new generation Machine Tool electro-spindles

Project: T-REX

Updated at: 22-06-2018

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Acronym (KER G4)CbM-Machine-Tool-ElectroSpindle

Cloud-based design for the manufacture and simulation of high-performance composite structures.

Project: FORTISSIMO

Updated at: 22-06-2018

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Description With world-wide tooling budgets running into hundreds of millions of Euros, simulating processes and manufacturing times are central to delivering high-quality products at an affordable price.

Cloud-based simulation of flows within complex fluids

Project: FORTISSIMO

Updated at: 22-06-2018

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Description Magnetic Smart materials are used in a range of applications including car brakes and shock absorbers in civil engineering, industrial machinery, washing machines and prosthetic limbs.

Cloud-based modelling for the 3-D printing of complex shapes

Project: FORTISSIMO

Updated at: 22-06-2018

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Description This experiment managed to demonstrate the validity of the service by optimising a prospective industrial case - a Lamborghini 12 cylinder airbox, taking advantage on the synergic collaboration between

High efficient suction hood

Project: CTC

Updated at: 22-06-2018

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Comments CTC Rosenheim
City Rosenheim

Software tool for modelling mixed-actor manufacturing processes

Project: HORSE

Updated at: 22-06-2018

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Description This implementation will be based on developments in the CROSSWORK project (see Positioning). 2.

Cloud Based Optimisation Of An Extrusion Die

Project: CLOUDFLOW

Updated at: 22-06-2018

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Description EMO plans to improve their flat slit extrusion dies by numerical methods: The main challenge in plastic mold extrusion is to generate a uniform flow field across the exit plane of an extrusion die.

CLISOD - Cloud Implementation For Suspension Optimal Design

Project: CLOUDFLOW

Updated at: 22-06-2018

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Description Optimum design of multi-body systems (MBS) is a common problem in industry for large companies and SMEs and is present in a wide range of industrial applications: automotive, railways, aerospace, heavy

Simplified robot programming suite and applications

Project: ROBO-PARTNER

Updated at: 22-06-2018

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Description easy, efficient and intuitive robot programming system is developed that can be accessed without expert knowledge, thanks to instructive and interactive interafces to various robot control systems and ROS

Smart diagnostics based on energy consumption

Project: POWER-OM

Updated at: 22-06-2018

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Description Smart diagnostics allow the machine tool user or production engineer to compare energy usage profiles for the same component, programme number across a fleet of similar machine tools.

Case Study: Wing Profile

Project: STELLAR

Updated at: 22-06-2018

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Description Project partner AFPT has proposed a wing profile as the demonstrator for the aerospace market.

Nanostructured powders by mechanical alloying

Project: MICRO-FAST

Updated at: 22-06-2018

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Description fine microstructure, low porosity and suitable properties for selected applications.

Information Support

Project: AMEPLM

Updated at: 22-06-2018

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Description JuhuFinder is a tool that lists related documents to users of Microsoft Word while they write a text in a pro-active, non-obtrusive manner.

HPDC Demonstrator of the MUSIC Project

Project: MUSIC

Updated at: 22-06-2018

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Description Such part is subject to different kinds of defects (distortion, air porosity, shrinkage porosity and inclusions), with a customary scrap rate of HPDC structure parts of 5-15%.

GKN DEMO

Project: IFACOM

Updated at: 22-06-2018

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Description The real-time robot control is implemented in the ROS (www.ros.org) framework, using the ROS Control project. ROS has provided a flexible framework for testing different robots and routines.

EMA DEMO

Project: IFACOM

Updated at: 22-06-2018

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Description to civil and defence aerospace and power generation engines.

Results, demos etc. overview

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Engine block manufacturing: Defects detection and prediction in aluminium injection and machining operations

20 proof-of-concepts of digitalised manufacturing

Scale-up: Tester Predictive Maintenance

Future Automated Aerospace Assembly Demonstrator

Psymbiosis case - tools industry

Multiscale modelling methods and the software for the analysis of the Micro-FAST process

Norte Industrial Champion

Breakthrough solutions in fibre-based delivery system for pulsed laser beams

ProSEco VW Pilot: Personalised support to drivers to optimise energy use

ProSEco Ona/Alberdi Pilot: Lean based design of ECO driven services around machines

ProSEco Electrolux Pilot: Support remote condition based maintenance of home appliances

ProSEco Desma Pilot: Support remote condition based maintenance for shoe manufacturing machines

Multi-dynamic innoculation system

COROMA Demonstrators

(KER G4)Service solution of Condition Based Maintenance (CBM) for new generation Machine Tool electro-spindles

Cloud-based design for the manufacture and simulation of high-performance composite structures.

Cloud-based simulation of flows within complex fluids

Cloud-based modelling for the 3-D printing of complex shapes

High efficient suction hood

Software tool for modelling mixed-actor manufacturing processes

Cloud Based Optimisation Of An Extrusion Die

CLISOD - Cloud Implementation For Suspension Optimal Design

Simplified robot programming suite and applications

Smart diagnostics based on energy consumption

Case Study: Wing Profile

Nanostructured powders by mechanical alloying

Information Support

HPDC Demonstrator of the MUSIC Project

GKN DEMO

EMA DEMO