Results, demos etc. overview

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PHILIPS OneBlade shaving unit production line

Project: QU4LITY

Type:

Updated at: 05-12-2022

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
The IDS Reference Architecture Model (IDS RAM)
Remaining challenge
Comment:

There was a risk that other developments made within this pilot do not follow the reference architecture of IDS and thus are incompatible. This would cause that certain applications could not be deployed and run within in the proposed data space approach. 

Lombardy Champion - Zero-Hours Quality

Project: BEinCPPS

Type:

Updated at: 29-09-2022

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ICT performance characteristics
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Connectivity & network interoperability – communication protocols
Comment: OPC UA, NGSI
IEEE 802.1 TSN
Data/object model interoperability - Data exchange formats - APIs
Comment: OPC UA Address Space for Testing Stations
Semantic/information interoperability
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: On the Field level is deployed Whirlpool-specific hardware (Controller and Actuator boards) and software (the Test Executor) that are directly connected to the Product under test.
Work station
Comment: Online results of Product testing are also used for the early detection of problems in the manufacturing plant.
Enterprise - Factory
Comment: Offline analysis of historical Product testing results can be used to identify inefficiencies of production processes across the Enterprise.
Product
Comment: The system is applied to whole Product items as they leave the assembly line.

Rhône-Alpes Champion: The Smart Mold

Project: BEinCPPS

Type:

Updated at: 29-09-2022

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ICT performance characteristics
Interoperability (ICT)
Comment: OPC-UA for M2M communication, and NGSI for data publishing on the cloud
General interoperability framework
Integration level interoperability
Semantic/information interoperability
Comment: All the information is stored in a single context in the Orion Context Broker.
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Field Device
Comment: The experiment involves the "CPS-ization" of a mechanical piece of equipment used in the plastic injection process: the mold. It will be enabled with sensors to capture the physical properties relevant during the injection process, mainly temperature and pressure. In certain variations of the smart mold, it will also drive electrical actuators to perform in-mold mechanical movements, such as piece ejection or product version-switching. Sensors: -Temperature: MIKROELEKTRONIKA Thermocouple Type-K Glass Braid Insulated -Pressure: KISTLER 6190C Actuators: -Stepper motor: SM2863-5155
Work station
Comment: The mold is mounted on top of an press machine, which performs the actual raw material conversion and performs the actual injection process. The smart mold communicates with the press to raise pre-configured alerts when the sensors detect abnormal situations, as well as to guide mechanical movements.
Enterprise - Factory
Comment: The smart mold publishes data to a production manager workstation, which in the context of a factory gathers all the data from all the work cells i.e. injection presses and provided an enterprise-level view of the deployed molds in production.
Connected Enterprises - Factories
Comment: The Smart Mold, as a true cyber-physical system, publishes data through a cloud infrastructure. In this cloud space, different applications are made available: -Visualization dashboards through widgets, to allow real-time visualization of production data -Data persistence: Store the physical data acquired by the sensors to enable historical analysis -Integration with information systems (ERP/MES): To trigger mainteinance operations for the mold when these are required
Product
Comment: The plastic pieces as a result of the injection process.

SIEMENS: Global vehicle manufacturer uses Capital software to develop a digital thread across the entire product lifecyc...

Type: /

Updated at: 29-09-2022

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Function Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)
Information Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)
Communication Layer (RAMI 4.0)
ROS - Robot Operating System (ROS)

FA3ST is a Java-based software ecosystem for creating and managing I4.0-compliant, hybrid and data-sovereign digital twi...

Type:

Updated at: 03-02-2022

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Function Layer (RAMI 4.0)
ISO 23247 series - Automation systems and integration — Digital Twin framework for manufacturing
Information Layer (RAMI 4.0)
ISO 23247 series - Automation systems and integration — Digital Twin framework for manufacturing
Communication Layer (RAMI 4.0)
ISO 23247 series - Automation systems and integration — Digital Twin framework for manufacturing
Asset Administration Shell (AAS)

MARKET4.0 Metal domain DATA SPACE based on IDS RA

Project: MARKET4.0

Type: /

Updated at: 03-02-2022

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ICT performance characteristics
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
Comment:

M4.0 metal domain addresses the BUSINESS LAYER of the vertical side of RAMI and the ENTERPRISE and CONNECTED WORLD layers of the hyerarchical side

The IDS Reference Architecture Model (IDS RAM)
Comment:

Used components:

IDS connectors for data provider, data consumer ; Clearing house ; Broker

Digital Fiber Ecosystem

Project: Digital Fibre Ecosystem

Type:

Updated at: 03-02-2022

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ICT performance characteristics
Interoperability (ICT)
Comment:

Main IDS components used:

  • IDS Trusted Connector
  • IDS Broker

Approach:

  • Using MindConnectAPI that enables external services to connect with the MindSphereplatform
  • Development of an IDS connector that implements the MindConnectAPI and enables to share data between different actors in the use case (e.g. equipment manufactures and technology solution providers)

 

Integration with legacy systems

AAS (Asset Administration Shell) powered Optical inspection Station demonstrator

Type: / /

Updated at: 26-05-2021

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ICT performance characteristics
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Business Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Function Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Information Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Communication Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Resources Layer (RAMI 4.0)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure
Asset Administration Shell (AAS)
IEC 63278-1 ED1 - Asset administration shell (AAS) for industrial applications -Part 1:Administration shell structure

Manufacturing Service Buses for Data Interoperability

Project: FA3D VIEWS

Type:

Updated at: 25-05-2021

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ICT performance characteristics
Interoperability (ICT)
Comment:

ATS Bus   - Enabled a single, common service bus for data exchange between the PLCs and other high level components of the system, including a SCADA system. Used a broker-based publish-subscribe approach to decouple the physical sources and destinations of the data to facilitate reconfigurability.

Nservicebus  - The underlying technology which enabled the ATS Bus to exchange data.

OPC UA (Kepware) – Many devices could not interface directly with the service bus, so OPC UA was used to extract data and publish it to the service bus.

General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Comment:

OPC UA (Kepware) – Many devices could not interface directly with the service bus, so OPC UA was used to extract data and publish it to the service bus.

 

Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Business Layer (RAMI 4.0)
B2MML - Business To Manufacturing Markup Language
Comment:

B2MML  – Business to Manufacturing Mark-up Language. Data standard used to define the process (i.e. the set of operations to be carried out by the cell for each unique product), what resources are required for each process, the materials needed and more. The full process would be designed by engineers, and then the SCADA would break the ‘master’ B2MML process representation into sub-processes and send these to the resources via the service bus. These would then trigger the start of processes by the PLCs.

 

Information Layer (RAMI 4.0)
B2MML - Business To Manufacturing Markup Language
Comment:

B2MML  – Business to Manufacturing Mark-up Language. Data standard used to define the process (i.e. the set of operations to be carried out by the cell for each unique product), what resources are required for each process, the materials needed and more. The full process would be designed by engineers, and then the SCADA would break the ‘master’ B2MML process representation into sub-processes and send these to the resources via the service bus. These would then trigger the start of processes by the PLCs.

 

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