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LEVEL-UP | Protocols and Strategies for extending the useful Life of major capital investments and Large Industrial Equipment

01-10-2019

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30-09-2023

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Description The impact of LEVEL-UP to the European manufacturing industry, but also the society itself, can be summarised in the following (with a horizon of 4 years after project ends): increase of the material
Organisation Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI)
Comments analytics, Digital Twins and end-of-life actions.
 Development of a Digital Thread Tool for Extending the Useful Life of Capital Items in Manufacturing Companies - an Example Applied for the Refurbishment Protocol Result title Development of a Digital Thread Tool for Extending the Useful Life of Capital Items in Manufacturing Companies - an Example Applied for the Refurbishment Protocol
 Periodic Reporting for period 3 - LEVEL-UP (Protocols and Strategies for extending the useful Life of major capital investments and Large Industrial Equipment) Result description Nowadays, the deployment of digital technologies, connectivity and related large amounts of data, offers to companies...
 Specific Objective 2: Circular products & Climate-neutral manufacturing Comments analytics, Digital Twins and end-of-life actions.

4D hybrid | Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations

01-01-2017

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31-12-2019

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Description among elementary processes; A dedicated 4D Engineering CAD/CAE/CAM Platform, which covers the lifecycle of the reference product family where multiple processes and hybrid resources are integrated for
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
 Periodic Reporting for period 2 - 4D hybrid (Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations) Result title Periodic Reporting for period 2 - 4D hybrid (Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations) Result description The synergic combination of additive and subtractive...

REBORN | Innovative Reuse of modular knowledge Based devices and technologies for Old, Renewed and New factories

01-09-2013

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31-08-2016

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Description The vision of ReBORN is to demonstrate strategies and technologies that support a new paradigm for re-use of production equipment in old, renewed and new factories; maximizing the efficiency of this re-use
Organisation Institute for Advanced Manufacturing - University of Nottingham
Comments and evolving Factories FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart manufacturing devices, components and machines Domain 2: Adaptive and smart manufacturing systems RP
 Final Report Summary - REBORN (Innovative Reuse of modular knowledge Based devices and technologies for Old, Renewed and New factories) Result title Final Report Summary - REBORN (Innovative Reuse of modular knowledge Based devices and technologies for Old, Renewed and New factories)
 Domain 2: Adaptive and smart manufacturing systems Taxon title Domain 2: Adaptive and smart manufacturing systems
 RP 2.12 Monitoring, Perception & Awareness on Manufacturing Taxon description and reliability of these manufacturing systems and the production at factory level.

BOREALIS | The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.

01-01-2015

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31-12-2017

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Description The system is specifically conceived for industrial sectors that suffer extremely high manufacturing costs because of part complexity and low volumes and the prohibitive cost of raw material.
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 BOREALIS Vision system and process control Result description and continuously supporting the entire additive and subtractive manufacturing process by gathering appropriate KPI values that are delivered to the numerical controller to update the control actions.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 RP 2.1 Flexible and reconfigurable Machinery and Robots Taxon description Development of innovative ICT tools for supporting the as-autonomous-as-possible reconfiguration of machinery and robots, as basis for supporting mass customized and highly personalized products and fast

OPTIMAI | Optimizing Manufacturing Processes through Artificial Intelligence and Virtualization

01-01-2021

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30-06-2024

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Description 'There is a common saying in industry, and more generally in engineering 'fast, cheap, reliable, choose two out of three'.
Organisation Engineering Ingegneria Informatica S.p.A.
 Short Survey of Artificial Intelligent Technologies for Defect Detection in Manufacturing Result title Short Survey of Artificial Intelligent Technologies for Defect Detection in Manufacturing
 Periodic Reporting for period 1 - OPTIMAI (Optimizing Manufacturing Processes through Artificial Intelligence and Virtualization) Result description The advent of Industry 4.0 has certainly increased productivity and efficiency in manufacturing.

IFACOM | Intelligent Fault Correction and self Optimizing Manufacturing systems

01-11-2011

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30-04-2015

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Description by use of intelligent manufacturing quality control systems. 2) Development of new manufacturing strategies and methods which will be demonstrated in industrial cases.
Comments and communication technologies Digital manufacturing platforms - data platforms Technologies and enablers Data spaces Information and communication technologies Significant innovations and achievements
 Development of hardware system solutions for closed loop analysis and controlling of manufacturing process parameters in real-time Result title Development of hardware system solutions for closed loop analysis and controlling of manufacturing process parameters in real-time
 Alesamonti DEMO Result description Alesamonti is a manufacturer of boring/milling machine tools.
 Human-Machine interface and ActiveMQ Message broker for machine event monitoring-integration: consulting and customized development Result acronym Active MQ developments
 Digital manufacturing platforms - data platforms Taxon title Digital manufacturing platforms - data platforms Taxon description See https://www.effra.eu/digital-manufacturing-platforms

MODUL4R | Industrial Manufacturing strategies for distributed control and resilient, rapidly responsive and reconfigurable supply chains.

01-01-2023

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30-06-2026

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Description MODUL4R will be demonstrated in specialized mould manufacturing for the automotive sector, CPPS for flexible & modular assembly of PCBs, and tools manufacturing for the aerospace.
Organisation ATLANTIS Engineering S.A.
 Flexible and modular CPPS for automatised assembly of printed circuit boards (PCBs) Result title Flexible and modular CPPS for automatised assembly of printed circuit boards (PCBs)
 Specialised mould manufacturing for the automotive sector Result description The target of EMO pilot line is to reduce the production times, wastes, costs and energy by achieving fast response to early detection of failures at any manufacturing stage by developing a digital thread

PARADDISE | A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency

01-10-2016

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30-11-2020

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Description The overall objective of PARADDISE project is to rationalize, to structure and to make available to the stakeholders of manufacturing value chain the knowledge and the tools for combining two antithetical
 Latest Developments in Industrial Hybrid Machine Tools that Combine Additive and Subtractive Operations Result title Latest Developments in Industrial Hybrid Machine Tools that Combine Additive and Subtractive Operations
 Periodic Reporting for period 2 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency) Result description The Laser Metal Deposition (LMD) is a process that can be integrated into robots or large machine tools and is applied to pieces of high added value.

PERFoRM | Production harmonizEd Reconfiguration of Flexible Robots and Machinery

10-01-2015

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30-09-2018

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Description CPS, Service based architectures, Cloud services, etc.), the development of advanced and modular global monitoring and optimization algorithms for reconfiguration of machinery, robots and processes and
Organisation Polytechnic Institute of Bragança
Comments and communication technologies System modelling - digital twins, simulation Technologies and enablers Engineering tools Standards Standards and standardisation Domain 2 - Adaptive and Smart Manufacturing
 Engineering of Next Generation Cyber-Physical Automation System Architectures Result title Engineering of Next Generation Cyber-Physical Automation System Architectures
 Report on community building and innovation transfer events and cluster activities Result description and of the Industry 4.0 platforms.
 Digital manufacturing platforms - data platforms Taxon title Digital manufacturing platforms - data platforms Taxon description See https://www.effra.eu/digital-manufacturing-platforms

Fortissimo 2 | Factories of the Future Resources, Technology, Infrastructure and Services for Simulation and Modelling 2

11-01-2015

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31-12-2018

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Description Fortissimo 2 will drive the uptake of advanced modelling, simulation and data analytics by European engineering and manufacturing SMEs and mid-caps.
Organisation THE UNIVERSITY OF EDINBURGH
Comments of motor vehicles, trailers and semi-trailers Applications areas and sectors C MANUFACTURING Design Addressed processes Engineering tools Addressed processes Simulation Addressed processes Cloud computing
 Year 1 Report on Business Development and Sustainability Strategy Result title Year 1 Report on Business Development and Sustainability Strategy
 Cloud-based simulation of box framed timber beams Result description Using this solution has allowed Madera Besteiro to reduce their development costs and design times.
 Engineering tools Taxon title Engineering tools
 Product quality - Quality assurance Taxon description In business, engineering, and manufacturing, quality has a pragmatic interpretation as the non-inferiority or superiority of something; it's also defined as being suitable for its intended purpose

CTC | Local flexible manufacturing of green personalized furniture Close To the Customer in time, space and cost.

01-06-2013

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31-05-2016

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Description CTC vision of local flexible manufacturing of green personalized furniture is to be implemented by the development of 5 pillars: 1) Development of a Formalized Design Approach and related software technologies
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
Comments manufacturing C MANUFACTURING Applications areas and sectors C16 Manufacture of wood and of products of wood and cork, except furniture; manufacture of articles of straw and plaiting materials Applications
 Final Report Summary - CTC (Local flexible manufacturing of green personalized furniture Close To the Customer in time, space and cost.) Result title Final Report Summary - CTC (Local flexible manufacturing of green personalized furniture Close To the Customer in time, space and cost.)
 High efficient suction hood Result description In this way, rabbets and freeform contours can be milled. The suction hood allows up to 99.7% removal of chip.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Domain 6: Customer-focused manufacturing Taxon description Nowadays, customers are best placed to assess and influence product development across different functional units of manufacturing enterprises.

MANSYS | MANufacturing decision and supply chain management SYStem for additive manufacturing

01-07-2013

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30-06-2016

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Description ManSYS aims to develop and demonstrate a set of e-supply chain tools; to enable the mass adoption of Additive Manufacturing (AM).
Comments 4: Collaborative and mobile enterprises FoF Partnership SRIA Research priorities RP 4.1 Cloud-based Manufacturing Business Web for Supply Network Collaboration FoF Partnership SRIA Research priorities
 Final Report Summary - MANSYS (MANufacturing decision and supply chain management SYStem for additive manufacturing) Result title Final Report Summary - MANSYS (MANufacturing decision and supply chain management SYStem for additive manufacturing)
 RP 4.1 Cloud-based Manufacturing Business Web for Supply Network Collaboration Taxon title RP 4.1 Cloud-based Manufacturing Business Web for Supply Network Collaboration
 Domain 6: Customer-focused manufacturing Taxon description Nowadays, customers are best placed to assess and influence product development across different functional units of manufacturing enterprises.

RECLAIM | RE-manufaCturing and Refurbishment LArge Industrial equipMent

01-10-2019

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30-09-2023

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Description The vision of RECLAIM is to demonstrate technologies and strategies to support a new paradigm for refurbishment and re-manufacturing of large industrial equipment in factories, paving the way to a circular
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
 Inference of refurbishment and re-manufacturing plan Result title Inference of refurbishment and re-manufacturing plan
 Next Generation IoT and Digital Twin Based Fault Diagnosis and Predictive Maintenance Result description Publication - REPLICA: A Solution for Next Generation IoT and Digital Twin Based Fault Diagnosis and Predictive Maintenance Nowadays competitiveness goes through several aspects: digitalization, productivity
 New Era of Refurbishment and Remanufacturing of Industrial Equipment Result acronym Publication - New Era of Refurbishment and Remanufacturing of Industrial Equipment

AGILE | AGILE manufacturing for product competitiveness and innovation

10-09-2020

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09-09-2022

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Description main categories of manufacturing processes in the engineering sector: foundry, rolling and stamping, welding and assembly: The AGILE Project introduces these three aspects within specific (and well
Organisation Consorzio SPRING Strategic Partnership for Research based Innovative and Networked Growth
 AGILE Project - video Result description The video presents the AGILE project on manufacturing for product competitiveness and innovation.

AMCOR | Additive Manufacturing for Wear and Corrosion Applications

01-11-2012

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31-10-2015

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Description Development of QA/QC deposition procedures.
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Final Report Summary - AMCOR (Additive Manufacturing for Wear and Corrosion Applications) Result title Final Report Summary - AMCOR (Additive Manufacturing for Wear and Corrosion Applications)
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Mechatronics and robotics technologies Taxon description Mechatronics, which is also called mechatronic engineering, is a multidisciplinary branch of engineering that focuses on the engineering of both electrical and mechanical systems, and also includes

AREUS | Automation and Robotics for EUropean Sustainabile manufacturing

01-09-2013

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31-08-2016

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Description These building blocks will enable the modular and scalable/progressive development of singularly optimized sustainable robotic manufacturing applications (or the re-adaptation of existing production facilities
Organisation University of Modena and Reggio Emilia
Comments , product-service and production approaches; new use models secure and encrypted data communication R&I Objective 4.1: Digital platforms and engineering tools supporting creativity and productivity
 Final Report Summary - AREUS (Automation and Robotics for EUropean Sustainabile manufacturing) Result title Final Report Summary - AREUS (Automation and Robotics for EUropean Sustainabile manufacturing)
 software tool for LCA and LCC of Robotic Production Systems Result description Engineering methods and software tools for industry-applicable sustainability assessment, evaluating both economical and environmental aspects.
 Energy-Optimal scheduling and control of multi-robot automated assembly Result acronym AREUS SCHEDULING AND CONTROL
 RP 2.9 Multi-disciplinary engineering tools for mechatronics engineering Taxon title RP 2.9 Multi-disciplinary engineering tools for mechatronics engineering
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon description Development of embedded cognitive functions for supporting the use of machinery and robot systems in less/partly structured shop floor environments.

FORTISSIMO | Factories of the Future Resources, Technology, Infrastructure and Services for Simulation and Modelling

01-07-2013

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30-06-2016

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Description The principal objective of Fortissimo is to enable European manufacturing, particularly small to medium enterprises (SMEs), to benefit from the efficiency and competitive advantage inherent in the use
Organisation vehicle engineering and design s.r.l.
Comments tools and integrated product-process design and simulation Impact Workshop Domain 3 - Digital, Virtual and Resource-efficient Factories Domain 3: Digital, virtual and resource-efficient factories FoF
 Cloud-based HPC tools for urban planning Result title Cloud-based HPC tools for urban planning
 Cloud-based simulation in the design and manufacture of camshafts Result description This requires intelligent, fast and intensive analysis of the manufacturing quality using 3D digital information of the parts to be manufactured.
 Domain 3: Digital, virtual and resource-efficient factories Taxon description interfaces adaptable for varying user roles and mobile platforms.

OLEDSOLAR | Innovative manufacturing processes and in-line monitoring techniques for the OLED and thin film and organic photovoltaic industries (CIGS and OPV)

01-10-2018

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31-03-2022

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Description Automation and advance processing software will be developed for overall control and monitoring of roll-to-roll (R2R) and sheet-to-sheet (S2S) manufacturing process.
 Periodic Reporting for period 2 - OLEDSOLAR (Innovative manufacturing processes and in-line monitoring techniques for the OLED and thin film and organic photovoltaic industries (CIGS and OPV)) Result title Periodic Reporting for period 2 - OLEDSOLAR (Innovative manufacturing processes and in-line monitoring techniques for the OLED and thin film and organic photovoltaic industries (CIGS and OPV)) Result description thin film photovoltaic manufacturing industries (CIGS and OPV).

LAY2FORM | Efficient Material Hybridization by Unconventional Layup and Forming of Metals and Composites for Fabrication of Multifunctional Structures

01-10-2017

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31-03-2022

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Description The enhanced LAY2FORM manufacturing system will be a system of systems, containing the enabling process modules and digital sub-systems to create a continuous and automated manufacturing chain.
Organisation Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI)
 Off-line programming of a flexible and adaptive production line for composite-metal multi-material manufacturing based on OPC-UA communication Result title Off-line programming of a flexible and adaptive production line for composite-metal multi-material manufacturing based on OPC-UA communication
 Modelling the Heating Process in the Transient and Steady State of an In Situ Tape-Laying Machine Head Result description Manufacturing and Materials ProcessingJournal number: 1Journal publisher: MDPIPublished year: 2022DOI identifier: 10.3390/jmmp6010008ISSN:2504-4494

FORTAPE | Research On Efficient Integrated Systems For The Manufacturing Of Complex Parts Based On Unidirectional Tapes For The Automotive And Aeronautical

01-02-2015

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31-01-2018

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Description FORTAPE aims to solve these drawbacks through the development of an efficient and optimized integrated system for the manufacturing of complex parts based on unidirectional fibre tapes for its application
Comments Advanced materials in manufacturing systems Technologies and enablers Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or
 Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result title Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result description Carbon and glass fibre unidirectional continuous tape reinforced composites are one of the most promising options to achieve the high performance composite materials demanded by the transport sector.
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description High productivity and “self assembly” technologies are other challenges to reduce operational cost and to improve manufacturing competitiveness.

LASHARE | Sharing laser expertise for the benefit of European manufacturing SME's and European equipment manufacturers.

01-09-2013

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30-11-2018

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Description As a key success factor for European manufacturing the transfer of innovative solutions from the laboratory into industrially robust products and the dissemination of its use stands at the heart of the
Organisation LASER ENGINEERING APPLICATIONS SA
Comments Advanced manufacturing processes C MANUFACTURING Applications areas and sectors C26 Manufacture of computer, electronic and optical products Applications areas and sectors C MANUFACTURING project_id_EC
 Direct diode laser system for cutting of mild and stainless steel Result title Direct diode laser system for cutting of mild and stainless steel
 Plug in laser diode module for warm sheet metal forming Result description FLAT develops laser-based equipment which allows the implementation of a manufacturing system which forms metal to a shape by a combination of heating the metal and forming it with rollers.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Advanced material processing technologies Taxon description The efficiency and sustainability of both the manufacturing of actual and future products is still very much determined by the processes that shape and assemble the components of these products.

FLEXICAST | Robust, and FLEXible CAST iron manufacturing

01-11-2012

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31-10-2016

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Description The objective is to develop a software platform.
Organisation POZNAN UNIVERSITY OF TECHNOLOGY
Comments IRON PROCESSES Waste minimisation Manufacturing performance characteristics Environmental sustainability Knowledge-workers and operators Technologies and enablers Standards Standards and standardisation
 Final Report Summary - FLEXICAST (Robust, and FLEXible CAST iron manufacturing) Result title Final Report Summary - FLEXICAST (Robust, and FLEXible CAST iron manufacturing)
 New cast iron manufacturing production line Result description Design and develop cast iron manufacturing technologies and equipments for automation, casting and control
 Knowledge-workers and operators Taxon description The European Factories of the Future are expected to provide global manufacturing competitiveness, but also to create a large amount of work opportunities for the European population.

COMPOSITION | Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation

01-09-2016

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31-08-2019

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Description and tools to increase productivity and dynamically adapt to changing market requirements.
Organisation ATLANTIS Engineering S.A.
Comments   R&I Objective 4.1: Digital platforms and engineering tools supporting creativity and productivity of manufacturing development MIE Consultation 2020 (Closed) Specific Objective 4: Human-centered
 Development and installation of a WSN physical security system Result title Development and installation of a WSN physical security system Result description A public software deliverable, led by TNI-UCC, documenting the Development and installation of a WSN physical security system
 Digital manufacturing platforms - data platforms Taxon title Digital manufacturing platforms - data platforms Taxon description See https://www.effra.eu/digital-manufacturing-platforms

OPENZDM | Open Platform for Realising Zero Defects in Cyber-Physical Manufacturing

01-06-2022

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30-11-2025

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Description The 5 pilots represent the largest part of the EU's manufacturing sector, geographically (including plants in northern and southern areas of Europe), technologically (fully & semi automated, and
Organisation Laboratory for Manufacturing Systems & Automation (LMS) - University of Patras - PANEPISTIMIO PATRON
 The EU leadership of the manufacturing industry arrives to Budapest with I4MS digital game-changers Result title The EU leadership of the manufacturing industry arrives to Budapest with I4MS digital game-changers
 ZDMP Cluster Workshop Result description • Quick update of running ZDM projects around digital transformation (digital platforms, AI, data analytics, blockchain) and new ZDM projects around green transformation (zero waste, circularity)
 Integration of Non-Destructive Inspection (NDI) systems for Zero-Defect Manufacturing in the Industry 4.0 era Result acronym Integration of Non-Destructive Inspection (NDI) systems for Zero-Defect Manufacturing in the Industry 4.0 era

FABIMED | Fabrication and Functionalization of BioMedical Microdevices

02-09-2013

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01-09-2016

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Description The aim of FaBiMed proposal is to improve and develop new manufacturing techniques, based on micromoulding, specific for biomedical microdevices.
Organisation Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI)
Comments High productivity and “self assembly” technologies development of conventional (joining, forming, machining) and new micro/nano-manufacturing processes Technologies and enablers Advanced material processing
 Final Report Summary - FABIMED (Fabrication and Functionalization of BioMedical Microdevices) Result title Final Report Summary - FABIMED (Fabrication and Functionalization of BioMedical Microdevices)
 High productivity and “self assembly” technologies development of conventional (joining, forming, machining) and new micro/nano-manufacturing processes Taxon title High productivity and “self assembly” technologies development of conventional (joining, forming, machining) and new micro/nano-manufacturing processes
 Mechatronics and robotics technologies Taxon description Mechatronics, which is also called mechatronic engineering, is a multidisciplinary branch of engineering that focuses on the engineering of both electrical and mechanical systems, and also includes
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