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ComMUnion | Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites

12-01-2015

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31-05-2019

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Description ComMUnion will address the following key innovations: Texturing and cleaning based on high speed laser scanning for surface condition.
Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Advanced materials in manufacturing systems Technologies and enablers Domain 1 - Advanced Manufacturing
 Periodic Reporting for period 3 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description The traditional joining systems cannot ensure the highest performance that...
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

SENSE AND REACT | Sense&React - The context-aware and user-centric information distribution system for manufacturing

01-10-2012

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29-02-2016

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Description . - Development and application of factory-wide optimization methods that utilize real-time data, such as personnel, asset or part location data in order to optimize production performance, energy efficiency
Comments enablers Advanced material processing technologies Mechatronics and robotics technologies Technologies and enablers Measurement, sensing, condition and performance monitoring technologies Technologies
 Sense&React Localization & Status Monitoring Engine Result title Sense&React Localization & Status Monitoring Engine Result acronym Sense&React Localization & Status Monitoring Engine
 Production Overview Application Result description This application provides performance metrics on the whole production line at every workstation.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

ForZDM | Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems

01-10-2016

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31-03-2021

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Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Intelligent machinery components, actuators and end-effectors Technologies and enablers Mechatronics
 Web-based Platform for Data Analysis and Monitoring Result title Web-based Platform for Data Analysis and Monitoring
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

OpenHybrid | Developing a novel hybrid AM approach which will offer unrivalled flexibility, part quality and productivity

01-10-2016

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30-09-2019

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Comments technologies Technologies and enablers Advanced material processing technologies Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics
 Industrial Vision Based Process Monitoring for Laser Cladding Result title Industrial Vision Based Process Monitoring for Laser Cladding
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

MC-SUITE | ICT Powered Machining Software Suite

10-01-2015

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30-09-2018

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Description On the one hand, machining process modelling empowered by High Performance Computing technologies allows simulating precisely the cutting process including force and surface quality.
Comments technologies Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Intelligent machinery components, actuators and
 MC-SUITE application based on six different modules ready to reduce the gap between the simulated and the real process Result description - Objective 4: To build up a monitoring system based on the cloud.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

5G-Ensure | 5G Enablers for Network and System Security and Resilience

01-11-2015

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31-10-2017

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Comments characteristics Resilience ICT performance characteristics Occupational safety and health Manufacturing performance characteristics Social sustainability Monitoring of human operator safety Skills
 Standardisation in 5G Result description monitoring of on-going studies on 5G standardisation.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

BOREALIS | The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.

01-01-2015

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31-12-2017

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Description Borealis project aims to develop a completely new concept of additive manufacturing machine: the solution is conceived as integration of a new architecture, a new manufacturing processes, a specific monitoring
Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Significant innovations and achievements Significant innovations and lessons learned, training
 BOREALIS Machine : a new concept Result description The scanner integrates a closed loop monitoring system composed by a hyperspectral camera on-camera processing solution monitoring system composed by a hyperspectral camera on-camera processing solution
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

ambliFibre | adaptive model-based Control for laser-assisted Fibre-reinforced tape winding

01-09-2015

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31-08-2018

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Description This system will include optical non-contact monitoring and innovative Human-Machine-Interfaces, which are easily manageable for the worker.
Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Intelligent machinery components, actuators and end-effectors Technologies and enablers Mechatronics
 Qualitätsüberwachung von laserverschweißten Tapes aus faserverstärkten Kunststoff mittels Thermographie Quality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography Result title Qualitätsüberwachung von laserverschweißten Tapes aus faserverstärkten Kunststoff mittels Thermographie Quality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography
 LCA Technical Report and Sustainability Product Declaration Result description Testing phases may also be considered if affecting the whole environmental performance.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

Z-BRE4K | Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories

01-10-2017

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31-03-2021

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Description propagation in the production system (Z-PREVENT), the estimation of the remaining useful life of assets (Z-ESTIMATE), the management of the aforementioned strategies through event modelling, KPI monitoring
Comments Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Part of the Z-BRE4K project is the development, of a novel
 Maintenance Planning Support Tool Based on Condition Monitoring with Semantic Modeling of Systems Result title Maintenance Planning Support Tool Based on Condition Monitoring with Semantic Modeling of Systems
 Sacmi/CDS Use Case Result description Sensor data is gathered by additional sensors and a condition monitoring solution in the system and it is distributed in the Predictive Components to create outputs based on dedicated algorithms able to
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

UPTIME | UNIFIED PREDICTIVE MAINTENANCE SYSTEM

01-09-2017

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28-02-2021

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Comments Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies UPTIME platform focusses on the use of condition monitoring
 Enabling condition-based maintenance decisions with proactive event-driven computing Result title Enabling condition-based maintenance decisions with proactive event-driven computing
 MAILLIS use case: Cold Rolling Mill Result description The current maintenance is performed frequently at predetermined intervals, which is based on generic performance data or previous experience.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

SatisFactory | A collaborative and augmented-enabled ecosystem for increasing SATISfaction and working experience in smart FACTORY environments

01-01-2015

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31-12-2017

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Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Information and communication technologies Technologies and enablers Knowledge-workers and operators
 An intelligent decision making and notification system based on a knowledge-enabled supervisory monitoring platform. Result title An intelligent decision making and notification system based on a knowledge-enabled supervisory monitoring platform.
 DELIVERABLE D6.3 - Dissemination and Communication Plan Result description – and to present relevant Key Performance Indicators (KPIs).
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

CREMA | Cloud-based Rapid Elastic MAnufacturing

01-01-2015

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31-12-2017

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Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Intelligent machinery components, actuators and end-effectors Technologies and enablers Mechatronics
 D6.4: CREMA Monitoring & Alerting Framework - Prototype II Result title D6.4: CREMA Monitoring & Alerting Framework - Prototype II
 Machinery Use Case Result description surrounding components by an efficient condition-based maintenance management based on a continuous real-time monitoring of its most critical components (e.g., GOIZ clutch-brakes) along with an efficient
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

PreCoM | Predictive Cognitive Maintenance Decision Support System

01-11-2017

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28-02-2021

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Description Cheaper and more powerful sensors, together with big data analytics, offer an unprecedented opportunity to track machine-tool performance and health condition.
Comments and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Smart and functional materials Technologies and enablers Advanced materials in manufacturing systems
 FEED DRIVE CONDITION MONITORING USING MODAL PARAMETERS Result title FEED DRIVE CONDITION MONITORING USING MODAL PARAMETERS
 Safety Monitoring Report Result description Safety Monitoring Report
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

ROBUSTPLANET | Shock-robust Design of Plants and their Supply Chain Networks

01-10-2013

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30-09-2016

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Comments Environmental sustainability Mechatronics and robotics technologies Technologies and enablers Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics
 Optimal configuration strategies in production networks Result description It is a management controlling tool for the continuous monitoring of critical factors and control of the migration planning.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

DYNXPERTS | Plug and Produce Components for Optimum Dynamic Performance Manufacturing Systems

01-07-2010

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30-06-2013

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Description The energy harvesting functionality has allowed locating numerous monitoring sensors in positions extremely close to the points where the action takes place during a machining operation: the interior of
Comments robotics technologies Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Intelligent machinery components, actuators
 Final Report Summary - DYNXPERTS (Plug and Produce Components for Optimum Dynamic Performance Manufacturing Systems) Result title Final Report Summary - DYNXPERTS (Plug and Produce Components for Optimum Dynamic Performance Manufacturing Systems)
 Demonstrator 9: Wireless Communicated High-Speed Spindle Result description monitoring.
 Machine Tool Component 7: Wireless Monitored High Speed Spindle Result description monitoring.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

T-REX | Lifecycle Extension Through Product Redesign And Repair, Renovation, Reuse, Recycle Strategies For Usage&Reusage-Oriented Business Models

01-10-2013

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30-09-2016

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Description In this new landscape, manufacturers do not sell a physical product, but its usage (renting, pay-x-use) or its outcome (pay-x-performance).
Comments Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Condition-based Maintenance (CbM) supported by new Condition Monitoring
 (KER G5)Service solution for Condition Based Maintenance (CBM) of Robot Cells Result title (KER G5)Service solution for Condition Based Maintenance (CBM) of Robot Cells
 (KER G4)Service solution of Condition Based Maintenance (CBM) for new generation Machine Tool electro-spindles Result description from a purely performance to a reliability driven concept.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

FOFDATION | The Foundation for the Smart Factory of the Future

01-06-2010

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31-05-2014

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Description • Reduction of time-to-market costs and costs related to resource diagnosis-maintenance through a common control and monitoring platform.
Comments Manufacturing performance characteristics Environmental sustainability Compressed air consumption monitoring Material efficiency Manufacturing performance characteristics Environmental sustainability
 EDM machining time estimator and surface quality monitoring Result title EDM machining time estimator and surface quality monitoring Result acronym EDM machining time estimator and surface quality monitoring
 Dashboard and Manufacturing Information Pipeline enabler for EDM Result description Solution concept Flow of information from Smart-EDM machines outputted to the Dashboard leverage MT-Connect capabilities, providing Key Performance Indicator measures for monitoring manufacturing tasks
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

EASE-R3 | Integrated framework for a cost-effective and ease of Repair, Renovation and Re-use of machine tools within modern factory

01-07-2013

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30-06-2016

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Description Once the selection is performed, EASE-R3 then investigates different technologies supporting maintenance tasks such as Augmented Reality (AR)-based, Virtual Reality (VR), Condition monitoring, etc.
Comments /machines based on CNC control internal signal processing The developed of prediction algorithms and condition monitoring strategies applied to the available machines tools.
 Validation of residual useful life (RUL) prediction of components/machines based on CNC control internal signal processing Result description The developed of prediction algorithms and condition monitoring strategies will be applied to machines tools available to the end-users.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Comments /machines based on CNC control internal signal processing The developed of prediction algorithms and condition monitoring strategies applied to the available machines tools.

POWER-OM | Power consumption driven Reliability, Operation and Maintenance optimisation

01-08-2012

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31-07-2015

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Description Power-OM propose to use the electric current consumption monitoring and profiling, as an easy to implement condition based maintenance (CbM) technique, and manage it also as a way to improve the overall
Comments Measurement, sensing, condition and performance monitoring technologies Technologies and enablers Mechatronics and robotics technologies Domain 2 - Adaptive and Smart Manufacturing Systems Impact Workshop
 Fleet-wide monitoring and management services for Machine Tool Result title Fleet-wide monitoring and management services for Machine Tool Result description In addition to these health and condition monitoring indicators, +20 Key Performance Indicators have been defined and developed.
 Measurement, sensing, condition and performance monitoring technologies Taxon title Measurement, sensing, condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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