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Description by proactively intervening on the inputs to the process (process parameters, etc.).
Comments and smart manufacturing systems Sub-Domain 2.2 Dynamic Production systems and Factories FoF Partnership SRIA Research priorities Domain 2: Adaptive and smart manufacturing systems RP 2.10 Adaptive Process
 Utility tool for rapid calculation of the output of turning operations: cutting forces, expected maximum and mean roughness, torque and power consumption Result title Utility tool for rapid calculation of the output of turning operations: cutting forces, expected maximum and mean roughness, torque and power consumption
 Machining of small-lot large parts (i.e. planet carriers) for windmill gear boxes in the wind power sector at Gamesa. Result description The adaptive fixture allows reducing the fixturing and positioning time of a 70%, also eliminating the effect of the operator errors on the positioning process.
 RP 2.10 Adaptive Process Automation and Control for a sensing shop floor Taxon title RP 2.10 Adaptive Process Automation and Control for a sensing shop floor
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Alternatively, joining with its introduction of heat, other materials or geometrical changes, can lead to loss of performance, thus cause-effect relationships and materials process interactions need to
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Comments automation and continuous adaptation of workplaces FoF Partnership SRIA Research priorities Domain 5: Human-centric manufacturing RP 5.4 New ways of interaction and collaboration between workers and other
 RP 5.4 New ways of interaction and collaboration between workers and other resources in manufacturing systems Taxon title RP 5.4 New ways of interaction and collaboration between workers and other resources in manufacturing systems
 RP 2.8 High performance and resource-efficient manufacturing equipment by applying advanced materials Taxon description Innovative advanced materials have the potential to generate significant advances along the lifecycle of production equipments: at design stage, a reduced consumption of resources may be achieved, and
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Description resources.
 ADVENTURE Smart Process Execution Result title ADVENTURE Smart Process Execution
 ADVENTURE Process Designer Result description • Design process models, e.g. add/configure/remove process activities or other process model elements, using the notation and semantics supported by the Process model design tool • Use the Simulation
 RP 3.4 Energy monitoring and management in future manufacturing enterprises Taxon description The development of software-based decision-support systems as well as consumption monitoring and planning systems will lead to overall reduced energy consumption, more efficient utilization and optimized
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Description costs and production time due to less material consumption, higher reproducibility, less energy, less waste and less rework.
Comments and smart manufacturing systems Sub-Domain 2.2 Dynamic Production systems and Factories FoF Partnership SRIA Research priorities Domain 2: Adaptive and smart manufacturing systems RP 2.10 Adaptive Process
 Final Report Summary - ECOMISE (Enabling Next Generation Composite Manufacturing by In-Situ Structural Evaluation and Process Adjustment) Result title Final Report Summary - ECOMISE (Enabling Next Generation Composite Manufacturing by In-Situ Structural Evaluation and Process Adjustment)
 RP 2.10 Adaptive Process Automation and Control for a sensing shop floor Taxon title RP 2.10 Adaptive Process Automation and Control for a sensing shop floor
 RP 1.10 Manufacturing of high performance flexible structures Taxon description Combined benefits from processes, such as plasma, which can enhance functionality whilst also reducing energy consumption should be exploited.
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Description Other processes, such as finishing, cleaning and sterilisation, can be easily integrated as additional process modules.
Comments Sub-Domain 2.2 Dynamic Production systems and Factories FoF Partnership SRIA Research priorities Domain 2: Adaptive and smart manufacturing systems RP 2.15 Mass customisation and integration of real-world resources
 Container-integrated factory prototype Result description These developments resulted in specifications for each process module as well as the complete container.
 RP 2.15 Mass customisation and integration of real-world resources Taxon title RP 2.15 Mass customisation and integration of real-world resources
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description Alternatively, joining with its introduction of heat, other materials or geometrical changes, can lead to loss of performance, thus cause-effect relationships and materials process interactions need to
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Description ; e.g. outcome-based and product servitisation Qu4lity will do this through an orchestrated open platform ecosystem, ZDM atomized components and digital enablers across all phases of product and process
Comments characteristics Resilience ICT performance characteristics Platform enabled optimisation Pathways Off-line optimisation Autonomous Smart Factories Pathway Autonomous /online/realtime Manufacturing Process
 HPC and Cloud Resources for ZDM (Version 1) Result title HPC and Cloud Resources for ZDM (Version 1)
 Pilot - WHR Dryer Factory Holistic Quality Platform Result description This is mostly focused on functionalities as specific task, action or process the product is able to perform, but may also include other features like performance etc.
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Description ComMUnion approach will decrease by 30% the consumption of titanium and boron steel, (costly alloys requiring critical materials).
Comments able to process different materials and shapes with several sizes.
 Joining of Thermoplastic Tapes with Metal Alloys Utilizing Novel Laser Sources and Enhanced Process Control in a Tape Placement Process Result title Joining of Thermoplastic Tapes with Metal Alloys Utilizing Novel Laser Sources and Enhanced Process Control in a Tape Placement Process
 Demonstration of ComMUnion assembly/disassembly Result description Public report that shows the feasibility for assembly/disassembly of the ComMUnion joining process.
 RP 1.10 Manufacturing of high performance flexible structures Taxon description Combined benefits from processes, such as plasma, which can enhance functionality whilst also reducing energy consumption should be exploited.
 R&I Objective 1.3: Scalable, reconfigurable and flexible first-time right manufacturing Comments able to process different materials and shapes with several sizes.
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Description In the roadmapping process, promising paradigms and concepts shall be evaluated with respect to their applicability and utility as architectures and services in manufacturing.
 RP 1.10 Manufacturing of high performance flexible structures Taxon description Combined benefits from processes, such as plasma, which can enhance functionality whilst also reducing energy consumption should be exploited.
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Description More over, the challenge of Borealis is to allow the production of big metal components using the AM process and trough a novel AM machine able to produce large and complex parts with unprecedented throughput
Comments EU projects Involvment of potential users Other Success Factors connection with other EU projects, new proposals connected with Borealis project Reduction of energy consumption (in %) Additional KPIs
 BOREALIS Vision system and process control Result title BOREALIS Vision system and process control
 BOREALIS CNC and CAx chain Result description The most relevant component of the automation system architecture is the CNC, to execute the machining of the Borealis part, which includes also a PLC, to coordinate the execution of other components of
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 RP 1.10 Manufacturing of high performance flexible structures Taxon description Combined benefits from processes, such as plasma, which can enhance functionality whilst also reducing energy consumption should be exploited.
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Description The integrated system will be assessed for its cost effectiveness, in terms of manufacturing efficiency and consumption of raw materials, but also its application flexibility for exploitation into industry
Comments characteristics Social sustainability Occupational safety and health Manufacturing performance characteristics Social sustainability Social sustainability Manufacturing performance characteristics Reducing
 Reducing the consumption of energy Taxon title Reducing the consumption of energy
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Alternatively, joining with its introduction of heat, other materials or geometrical changes, can lead to loss of performance, thus cause-effect relationships and materials process interactions need to
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Description The overall objective of the REProMag project is to develop and validate an innovative, resource-efficient manufacturing route (SDS process) for Rare Earth magnets that allows for the economically efficient
Comments - Understand and agree on the milestones from proof-of-concept up to industrial deployment Success Factors Demonstration and upscaling (UPSCALE) UPSCALE - Example: Clearly describe functional (and other
 Fused Filament Fabrication (FFF) of 316L Green Parts for the MIM process Result title Fused Filament Fabrication (FFF) of 316L Green Parts for the MIM process
 RP 2.15 Mass customisation and integration of real-world resources Taxon title RP 2.15 Mass customisation and integration of real-world resources
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Alternatively, joining with its introduction of heat, other materials or geometrical changes, can lead to loss of performance, thus cause-effect relationships and materials process interactions need to
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Description AUTO-TWIN addresses the technological shortcoming and economic liability of the current system-engineering model by 1) introducing a breakthrough method for automated process-aware discovery towards
 Reducing skills and knowledge gap and empowering humans through AI Result title Reducing skills and knowledge gap and empowering humans through AI
 PET Endless Recycling (GR3N SA) Result description Reactive Units and other relevant equipment will be sensorised to collect data logs from the material flows thus enabling the automated generation of the plant DT.
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Description The aim is to provide existing process industries and its workers with agility of operation, improvement of performance across different indicators and state of the art AI-based sustainability tools for
 AI for Process Industry Reference Architecture and implementation Result title AI for Process Industry Reference Architecture and implementation
 self-X Artificial Intelligence for Aluminium Use Case Result description The optimization of the use of resources during the selection of the aluminium recipes will be at the core of the IDSS with the aim of optimizing the overall process, reducing waste, and reducing polluting
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Description EU manufacturing is constantly becoming “more productive with less”, both in terms of material usage and energy consumption.
 Clustering activities with the ONE4ALL, MARS and MODAPTO sister research projects Result description MODUL4R joined three other projects to form a cluster of EU funded projects, all sharing a common research focus on “Excellence in distributed control and modular manufacturing”.
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Description Circular TwAIn will lower the barriers for all the stakeholders in manufacturing and process industry circular value chains to adopt and fully leverage of trusted AI technologies, in ways that will enable
 Petrol-Chemical Pilot: Hybrid Circular Twins for Process Industry Result title Petrol-Chemical Pilot: Hybrid Circular Twins for Process Industry
 Data Space Implementations for Materials/Products and Process/Production - 1st version Result description This OTHER deliverable will develop models and building blocks for product and process data spaces.
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Description E2COMATION intends to address the optimization of energy usage, at multiple hierarchical layers of a manufacturing process as well as considering the whole life-cycle perspective across the value chain
 Periodic Reporting for period 1 - E2COMATION (Life-cycle optimization of industrial energy efficiency by a distributed control and decision-making automation platform) Result description The European countries are facing unprecedented challenges resulting from increased dependence on energy imports and scarce energy resources, and the need to limit climate change and overcome the economic
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Description DENiM leverages the concept of process integration, taking a holistic approach to energy efficient manufacturing systems management and considers the interactions between the business, technology, infrastructure
 Periodic Reporting for period 1 - DENiM (Digital intelligence for collaborative ENergy management in Manufacturing) Result description The DENiM project will provide a novel technological solution to support industry leverage advanced digital technologies to manage resources and processes more effectively and ensure energy efficiency
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Description Generally, large companies, which have a greater pool of skills and resources, find access to advanced simulation easier than SMEs which can neither afford expensive High Performance Computing equipment
Organisation HKV LIJN IN WATER BV
Comments technologies Technologies and enablers Domain 3 - Digital, Virtual and Resource-efficient Factories Impact Workshop D3-Area 1: Cloud services and simulation, Knowledge-based tools and integrated product-process
 Cloud-based forecasting of urban water flows Result title Cloud-based forecasting of urban water flows
 Cloud-based Computational Fluid Dynamics Simulation Result description Significant costs can be saved and transferred to other critical parts of the development and production process.
 C30 Manufacture of other transport equipment Taxon title C30 Manufacture of other transport equipment
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories designed in such holistic and structured way will be more efficient in energy consumption and will provide a safer workplace.
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Description novel CPS and AI based technologies, enhanced with novel production mechanisms and algorithms, targeting on personalised products with extended life cycle and promoting energy efficient and low material consumption
 Food Industry Pilot – Reduction of Energy Consumption and Waste Management (PINDOS) Result title Food Industry Pilot – Reduction of Energy Consumption and Waste Management (PINDOS) Result description PINDOS intends to use the services provided by the KYKLOS 4.0 platform to monitor the resources needed during production process, such as normal water, hot water, steam, or air compressors.
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Comments Reducing the consumption of energy Manufacturing performance characteristics Environmental sustainability The project will focus on the reduction of energy consumption via the detection of excessive consumption
 Process Modelling and Monitoring Framework Result title Process Modelling and Monitoring Framework
 D5.1 Big data mining and analytics tools I Result description In this manner, it is possible to create common methodologies to reproduce and redeploy ML and other AI technologies reducing their cost and increasing their usage.
 Reducing the consumption of energy Taxon title Reducing the consumption of energy
 RP 4.6 Collaborative Demand and Supply Planning, Traceability, and Execution Taxon description These enterprises have to respond faster to demand and supply fluctuations and increase forecasting capability on the one hand and reducing cycle time and supply chain costs on the other.