EFFRA Innovation Portal

Periodic Reporting for period 2 - ModuLase (Development and Pilot Line Validation of a Modular re-configurable Laser Pro...

Updated at: 19-01-2024

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Description Despite the unrivalled capability of fibre-delivered laser sources to perform a wide range of processes, their potential flexibility is...

MARKET4.0 Metal domain DATA SPACE based on IDS RA

Project: MARKET4.0

Updated at: 12-01-2024

Demonstrator 6: Adaptive Fixturing Device.

Project: DYNXPERTS

Updated at: 08-08-2023

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Description Fixtures affect the precision and integrity of the workpiece and are one of the biggest limitations of machine tools with regard to their productive flexibility.

Logistic sector: Order preparation in logistics

Project: HARTU

Updated at: 26-07-2023

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Description Moreover, the variability in product characteristics, including sizes, geometries, materials, and flexibility, poses additional challenges for automation.

Consumer goods sector: Handling capabilities as enabler of mass customization in the consumer goods sector

Project: HARTU

Updated at: 26-07-2023

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Description Although the assembly line consists of flexible robots in modular assembly line concept, all solutions to overcome process stability challenges drastically reduces the flexibility of the line.

AI-enabled Operators Assistance through AR

Project: AI REGIO

Updated at: 04-07-2023

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Description This experiment has allowed efficient production of small, highly variable batches of different objects (in a nutshell, flexibility).

Anti-tampering Devices for Connected Objects

Project: AI REGIO

Updated at: 04-07-2023

AI-based Predictive Dynamic Production Planner

Project: AI REGIO

Updated at: 04-07-2023

AI-Supported Robot Trajectory Optimization

Project: AI REGIO

Updated at: 04-07-2023

Predictive Analysis

Project: AI REGIO

Updated at: 04-07-2023

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Description new generation of logistics robots in the intralogistics sector, and leads to a transformation from Automated Guided Vehicles (AGVs) to Autonomous Mobile Robots (AMR) and thus to a whole new kind of flexibility

Intelligent Computer Vision for Digital Twin and Reinforcement Learning for Assembly Line Balancing

Project: AI REGIO

Updated at: 04-07-2023

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Description dynamically allocate production resources to manufacturing tasks: in case machines failures, operators unavailability and time variations the system is able to re-balance the manufacturing line, increasing its flexibility

Demonstrator 1: Human-Robot Collaboration in Food packing

Project: SYMBIO-TIC

Updated at: 29-09-2022

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Description This gives a possibility of high flexibility in handling operations and constant output.

Medical Pilot – Custom and smart wheelchair systems manufacturing (PROMEDICARE)

Project: KYKLOS 4.0

Updated at: 28-05-2021

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Description To guarantee the maximum flexibility in settings, the manufacturer has to invest resources in designing modular products and in producing not always necessary features, thus incrementing the cost of the

Reconfigurable assembly systems

Project: FA3D2 FLEXCELLE

Updated at: 25-05-2021

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Description To compliment assets attached to the flooring system, automated ground vehicles are used for moving robots and metrology devices with even more flexibility, bring them to the locations required, as they

Virtual commissioning

Project: FA3D2 FLEXCELLE

Updated at: 25-05-2021

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Description Manufacturing systems need to be increasingly flexible to cope with the demands placed on them – changing product requirements, volumes, and availability of supply all require flexibility to manage

Mobile Robot Intralogistics by IMR

Updated at: 26-04-2021

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Description However, this structure is difficult to reconfigure and thus lacks flexibility as we move toward an era of mass customization envisaged by Industry 4.0.

FAR-EDGE Volvo Pilot: Mass-Customization

Project: FAR-EDGE

Updated at: 22-03-2021

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Description It is focused on production flexibility: how the FAR-EDGE Factory Automation Platform can support dynamic, easy and fast reconfiguration of an automated line, thus enabling one-of-a-kind production.

Baden-Württemberg Industrial Champion

Project: BEinCPPS

Updated at: 22-03-2021

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Description With BEinCPPS John Deere focus on a better integration of workers in the value adding process by promoting flexibility to allow for easier customization of manufactured parts.

Challenge 1: Performing Car Starter Assembly

Project: CoLLaboratE

Updated at: 19-03-2020

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Description The process is demanding due to the high flexibility and elasticity of the sliding rings.

Plug-and-produce technologies for highly adaptive production systems

Project: ReCaM

Updated at: 26-08-2019

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Description It is mainly focus on Robot flexibility and safety systems (DGH) Exploitation after project: Possibilities to extended to other assemblies.

BOSCH IOT: Osram: Software for flexible production

Updated at: 09-08-2019

Norte Industrial Champion

Project: BEinCPPS

Updated at: 06-02-2019

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Description KYAIA aims to improve its production flexibility to allow it to respond to customer orders and customization requests in a quick and agile way.

Breakthrough solutions in fibre-based delivery system for pulsed laser beams

Project: APPOLO

Updated at: 23-06-2018

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Description The delivery cable for ultra-short pulses enables, first, the possibility to detach the laser source and power supply from the processing area providing much more design flexibility for processing

Cloud-based forecasting of urban water flows

Project: FORTISSIMO

Updated at: 22-06-2018

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Description A portal for DaaS has been developed, with a command-line interface with extended options and flexibility available for experienced users, and a simpler, web-based interface available for newer users.

Safety tools for human robot collaboration (Skin, power & force limiting s/w, capacitive sensor)

Project: ROBO-PARTNER

Updated at: 22-06-2018

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Description - Hybrid solution for assembly combining human intelligence, dexterity and flexibility with robot power, speed and accuracy - Common work-space for robot and operator with dynamic safety areas and power

Dynamic safety zones for robotized applications

Project: ROBO-PARTNER

Updated at: 22-06-2018

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Description This gives to the cell a high flexibility by modifying the safety zones according to the process and robot position, which could have a direct impact in the cycle time of the process and reduces downtime

Networked minifactories demonstrator at Central Europe

Project: OPTICIAN2020

Updated at: 22-06-2018

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Description Networked minifactories demonstrator focused on tools and activities demonstrating the mini-factories network concept, showing the flexibility and reproducibility by engaging new production sites in a

Manufacturing demonstrator in South Europe

Project: OPTICIAN2020

Updated at: 22-06-2018

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Description In these activities, Optician 2020 partners have validated the mini-factory potential for producing personalised spectacles, as well as the personalisation flexibility through the manufacturing and delivery

PROPTIM

Project: FOFDATION

Updated at: 22-06-2018

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Description Further to the direct Sustainability Approach on fixed Shop Floor machine configuration, the next step towards optimized sustainable production is to consider the potential for dynamic flexibility Status

Advanced STEP-NC programming toolset

Project: FOFDATION

Updated at: 22-06-2018

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Description Motivation/need, application area It will allow for higher manufacturing flexibility, process optimization and efficiency, high knowledge and information transfer when and where it is needed.

Results, demos etc. overview

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Periodic Reporting for period 2 - ModuLase (Development and Pilot Line Validation of a Modular re-configurable Laser Pro...

MARKET4.0 Metal domain DATA SPACE based on IDS RA

Demonstrator 6: Adaptive Fixturing Device.

Logistic sector: Order preparation in logistics

Consumer goods sector: Handling capabilities as enabler of mass customization in the consumer goods sector

AI-enabled Operators Assistance through AR

Anti-tampering Devices for Connected Objects

AI-based Predictive Dynamic Production Planner

AI-Supported Robot Trajectory Optimization

Predictive Analysis

Intelligent Computer Vision for Digital Twin and Reinforcement Learning for Assembly Line Balancing

Demonstrator 1: Human-Robot Collaboration in Food packing

Medical Pilot – Custom and smart wheelchair systems manufacturing (PROMEDICARE)

Reconfigurable assembly systems

Virtual commissioning

Mobile Robot Intralogistics by IMR

FAR-EDGE Volvo Pilot: Mass-Customization

Baden-Württemberg Industrial Champion

Challenge 1: Performing Car Starter Assembly

Plug-and-produce technologies for highly adaptive production systems

BOSCH IOT: Osram: Software for flexible production

Norte Industrial Champion

Breakthrough solutions in fibre-based delivery system for pulsed laser beams

Cloud-based forecasting of urban water flows

Safety tools for human robot collaboration (Skin, power & force limiting s/w, capacitive sensor)

Dynamic safety zones for robotized applications

Networked minifactories demonstrator at Central Europe

Manufacturing demonstrator in South Europe

PROPTIM

Advanced STEP-NC programming toolset