Projects overview

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Comments (into products) Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing
 Periodic Reporting for period 2 - CREMA (Cloud-based Rapid Elastic MAnufacturing) Result description Therefore, the support of complex, scalable, cross-organizational manufacturing processes by according software solutions is a foundation for the Factories of the Future and is estimated to be a crucial
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description and modular structures (including actuation, sensing).
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Comments Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future The UPTIME solution will combine and extend existing predictive maintenance tools
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Advanced manufacturing processes Taxon description materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials are not developed for large scale
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Description For this reason the FlexHyJoin project combines laser joining (LJ) for complex, smaller geometries and induction joining (IJ) for larger geometries in a single prototype production cell.
Comments structures, geometries and scale Manufacturing future products Manufacturing the products of the future Customised products Manufacturing future products Manufacturing the products of the future Resource
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description LJ is more purposeful for smaller and more complex geometries, while IJ has advantages for larger geometries.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description and modular structures (including actuation, sensing).
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Title Parallel Cable Robotics for Improving Maintenance and Logistics of Large-Scale Products
Description structures.
Comments Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Customised products Manufacturing future products Manufacturing the products of the future
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
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Organisation SCALETOOLS AG
Comments Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Optimize production processes and producibility  using Cloud/HPC-based modelling
 Cloud-based modelling for improving resin infusion process Result comments Looking in perspective, this technology will allow the shipyard to offer its customer innovative solutions, especially in the building of complex geometry and expansive material as carbon fiber and epoxy
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 RP 3.5 Multi-level simulation and analytics for improving production quality and throughput Taxon description Distributed simulation systems offer good local optimization outcomes but lack interoperability and holistic modelling options, especially for complex manufacturing systems.
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Title Development of flexible, sustainable and automated platform for high accuracy manufacturing operations in medium and large complex components using spherical robot and laser tracker on overhead crane
Description above) and to develop a full scale demonstrator.
Comments Manufacturing the products of the future Manufacturing future products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Mainly on Big scale
 MEGAROB PROTOTYPE Result description This is a full scale MEGAROB prototype, to test the complete functionalities of the concept.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description For large scale engineering structures material needs to be deposited at a relatively high rate with exceptional properties and excellent integrity.
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Periodic Reporting for period 1 - LASIMM (Large Additive Subtractive Integrated Modular Machine) Result description Specifications will create new opportunities and applications for Additive Manufacturing In order to produce large scale engineering structures, material needs to be deposited at a relatively high rate
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
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Comments   Then, the complex shape of all objects involved, is approximate using a finite number of simple geometries (i.e. triangles) which simplify the complex mathematical problem.
 Periodic Reporting for period 1 - Z-BRE4K (Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories) Result description In order to achieve high precision manufacturing of complex products, there has to be a fundamental rethink on how to improve the operation of machines and improved controls.
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon title RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description of multi-material and modular structures (including actuation, sensing).
 System modelling, simulation and forecasting Comments   Then, the complex shape of all objects involved, is approximate using a finite number of simple geometries (i.e. triangles) which simplify the complex mathematical problem.
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Comments Manufacturing the products of the future Manufacturing future products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future MANUWORK Augmentede
 Periodic Reporting for period 1 - MANUWORK (Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future) Result description Disabilities (LANTEGI BATUAK): This pilot case uses the human-machine symbiosis paradigm for supporting people with different disabilities to perform complex assembly tasks.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
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Description High Pressure Die Casting (HPDC) of light alloys and Plastic Injection Molding (PIM) are two of the most representative large-scale production-line in manufacturing field, which are strategic for the EU-industry
Comments structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material efficient Manufacturing processes Research priorities Sub-Domain 1.2 Complex structures
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Multi-scale metal/CFRP modelling, self-adaptive process control, and quality diagnosis based on multimodal active imaging.
Comments processes Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures Research
 Periodic Reporting for period 1 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description Process simulation at a multi-scale level.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future COROMA copes witha a series of applications where workpiece position, size and even flexibility
 Periodic Reporting for period 1 - COROMA (Cognitively enhanced robot for flexible manufacturing of metal and composite parts) Result description The three prototypes will be trialed and undergo complex tests, and will be validated by the specialist partners in each one of the industrial sectors.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
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Description were immersive and symbiotic collaboration between human workers and robots can take place and bring significant benefits to robot-reluctant industries (where current tasks and processes are thought too complex
Comments Manufacturing the products of the future Manufacturing future products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Customised products
 Real-time multimodal command processing and interaction Result description The Realtime HRI is containered in FB –structures (Realtime HRI-Core FB-Set).
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
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Description Micro-manufacturing requires a ‘zero-defect’ oriented approach, both in large scale and in short-run production.
Comments Manufacturing the products of the future Manufacturing future products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Customised products
 Improvement on workpiece manipulation Result description 3D geometries, the University of Leuven has developed a novel part fixing concept.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Setting up the draping process for a complex part takes up to 50 preforms for trial-and-error improvements.
Comments Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes Research priorities Sub-Domain 1.2 Complex
 Robot for Measuring Fibre Angles on complex 3D pre-form parts Result title Robot for Measuring Fibre Angles on complex 3D pre-form parts
 Draping Simulation Software with automatic optimization of model parameters Result description Draping simulation software, that is used to predict fibre orientation during the drpaing process, uses complex material models to perform the simulation.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments , geometries and scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures Research priorities Sub-Domain 1.2 Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing

FiaD | Factory-in-a-day

01-10-2013

-

30-09-2017

Calltopic: FoF.NMP.2013-7

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Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments structures, geometries and scale Domain 1: Advanced manufacturing processes Domain 5: Human-centric manufacturing Research priorities RP 5.2 Advanced Information Models for knowledge creation and learning
 Periodic Reporting for period 1 - OpenHybrid (Developing a novel hybrid AM approach which will offer unrivalled flexibility, part quality and productivity) Result description Cladding provides unrivalled material flexibility enabling material to be deposited in complex graded configurations, providing performance enhancement and design freedom.
 RP 5.4 New ways of interaction and collaboration between workers and other resources in manufacturing systems Taxon description There is a clear need to contextualise from complex documentation.
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 Multifunction tool and planar insert design Result description Multiple variants of the insert will have a range of surface geometries and laser-prepared patterns which are representative of the end user devices.
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Description custom made metal (meso scale = order 10 mm) parts in small batches or even in one-of-a-kind production mode.
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material efficient
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description structures and geometries, while being 100% waste-free along the whole manufacturing chain.
Comments Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes Research priorities Sub-Domain 1.2 Complex
 Periodic Reporting for period 1 - REProMag (Resource Efficient Production Route for Rare Earth Magnets) Result description The project was presented under the topic FoF-02-2014: Manufacturing processes for complex structures and geometries with efficient use of materials.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description However, whilst some hybrid structures do exist, these are typically combinations of relatively isotropic materials, which only go part of the way to optimising the amount of materials used in the structure
Comments 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced
 Case Study: Wing Profile Result description This part is selected specifically in order to demonstrate the processing developments of multiple robots co-operating to layup on complex curved surfaces.For this purpose it is necessary to begin with
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Title The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.
Description Borealis project targets a TRL 6 and provide as outcome of three years work two complete Borealis machine in two dimensions, a lab scale machine and a full size machine, which are foreseen to be translated
Comments , geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced
 Periodic Reporting for period 2 - BOREALIS (Borealis ? the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 BOREALIS final demonstration Result description During the demo it was performed the DED process with geometries and parts able to demonstrate the principles of Borealis machine as large scale part realization and the use of preheating and post-heating
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description It is first kind of the machine developed specifically for the manufacture of miniature to micro-sized bulk components with controlled micro-structures, using a wide range of powder materials.
Comments structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1. 8 Robust micro- and nano-enabled production Research priorities Sub-Domain 1.2 Complex structures, geometries and scale
 Multiscale modelling methods and the software for the analysis of the Micro-FAST process Result description ICL is developing modelling methods and a system for multi-scale analysis and integrated process-simulation, predictions of microstructure/pore and of the component-forms at the macro-scale for the components
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Title Symbiotic Human-Robot Solutions for Complex Surface Finishing Operations
Description But often manual polishing is the only option because the tasks are too complex to be automated.
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes Domain 2: Adaptive and
 Periodic Reporting for period 1 - SYMPLEXITY (Symbiotic Human-Robot Solutions for Complex Surface Finishing Operations) Result title Periodic Reporting for period 1 - SYMPLEXITY (Symbiotic Human-Robot Solutions for Complex Surface Finishing Operations) Result description SYMPLEXITY is closing the gap between the highly automated production processes and the manual polishing of complex geometries by creating a safe environment of collaboration between robots and the human
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 RP 1.5 Delivery of new functionalities through (mass production) surface manufacturing processes Taxon description Novel technologies and approaches are needed to embed true smartness into structures and scale-up of all processes is of equal importance.
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Title Modular laser based additive manufacturing platform for large scale industrial applications
Description These innovations will enable SLM to overcome the current limitations (speed, productivity, costs) to address large scale markets: productivity will be improved by 30%, cost reduced by 30% with quality
Comments Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes Research priorities Sub-Domain 1.2 Complex
 Periodic Reporting for period 1 - MAESTRO (Modular laser based additive manufacturing platform for large scale industrial applications) Result title Periodic Reporting for period 1 - MAESTRO (Modular laser based additive manufacturing platform for large scale industrial applications) Result description Now it is necessary to improve productivity, cost and speed to bring this technology to a larger scale, towards mass market applications.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments Sub-Domain 1.2 Complex structures, geometries and scale Research priorities Domain 1: Advanced manufacturing processes Hot stamping aims at procducoing geometries that can not be manufactured with conventional
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing