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PREMANUS | Product Remanufacturing Service System

01-09-2011

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30-06-2015

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Comments process whether to remanufacture products or not, and suggest the optimal strategy at component level Economic sustainability Manufacturing performance characteristics Supply chain and value network efficiency
 Advanced material processing technologies Taxon title Advanced material processing technologies
 Domain 4: Collaborative and mobile enterprises Taxon description Remote service management will help improve equipment up-time, reduce costs such as travel for servicing, increase service efficiency – like first-visit-fix-rates – and accelerate innovation processes,

AMAZE | Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products

01-01-2013

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30-06-2017

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Comments products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes Taxon description The former will require new design approaches coupled with new, material-saving production processes with improved material efficiency and enabling the (flexible) use of substitute materials.

DynaMill | Dynamic manufacturing of thin-walled work pieces by Milling process

01-11-2012

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31-10-2015

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Comments processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 Overview of defined DynaMill Demonstrator parts Result description Large and midsize turbine blades - Energy sector: Steam turbine blade Material: Alloy Steel Geometry (approx.): 1578mm x 200mm - Energy sector: Turbine blade Material: Steel Geometry
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes Taxon description The former will require new design approaches coupled with new, material-saving production processes with improved material efficiency and enabling the (flexible) use of substitute materials.

AREUS | Automation and Robotics for EUropean Sustainabile manufacturing

01-09-2013

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31-08-2016

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Description and green: SMART: high performance, reconfigurable, adaptive and evolving factories based on robotic technologies, GREEN: reduced ecological footprint through a more efficient use, at factory level, of material
Comments processing technologies Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers Advanced material processing technologies Control technologies Technologies and
 AREUS SMART AUTOMATION CELL Result description The cell shows the electrical energy saving potential, higher efficiency integration of renewable power resources and energy storage principles at field level.
 Reducing the consumption of energy Taxon description Efficient energy use, sometimes simply called energy efficiency, is the goal to reduce the amount of energy required to provide products and services.

ROBUSTPLANET | Shock-robust Design of Plants and their Supply Chain Networks

01-10-2013

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30-09-2016

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Comments efficient, sustainable products Manufacturing future products Manufacturing the products of the future Economic sustainability Manufacturing performance characteristics Supply chain and value network efficiency
 Optimal configuration strategies in production networks Result description Furthermore, by assessing the efficiency and effectiveness of migration processes an optimal (re-)configuration strategy can be derived and the total landed cost of migrating and operating the production
 Supply chain and value network efficiency Taxon title Supply chain and value network efficiency
 RP 2.1 Flexible and reconfigurable Machinery and Robots Taxon description Expected tools will address challenges related to simulation and monitoring of material and energy resources consumed in these reconfigurable systems together with their self-adjustment, correction, and

SYMBIO-TIC | Symbiotic Human-Robot Collaborative Assembly: Technologies, Innovations and Competitiveness

01-04-2015

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31-03-2019

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Comments efficient, sustainable products Manufacturing future products Manufacturing the products of the future Economic sustainability Manufacturing performance characteristics Supply chain and value network efficiency
 Advanced material processing technologies Taxon title Advanced material processing technologies
 Reducing the consumption of energy Taxon description Efficient energy use, sometimes simply called energy efficiency, is the goal to reduce the amount of energy required to provide products and services.

HORSE | Smart integrated Robotics system for SMEs controlled by Internet of Things based on dynamic manufacturing processes

11-01-2015

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31-07-2020

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Comments mobile platforms; the required collaboration between human workers and robots and the available interaction modalities; the automated management of exceptions, occurring as effect of safety breaches, material
 Augmented Reality software for user assistance in a manufacturing work cell Result description The assessment will also address evaluating the way the operators appreciate the device and the technical efficiency (resolution, field of view, integration within specific tasks) of the displays.
 RP 2.1 Flexible and reconfigurable Machinery and Robots Taxon description Expected tools will address challenges related to simulation and monitoring of material and energy resources consumed in these reconfigurable systems together with their self-adjustment, correction, and
 Measurement, sensing, condition and performance monitoring technologies Comments mobile platforms; the required collaboration between human workers and robots and the available interaction modalities; the automated management of exceptions, occurring as effect of safety breaches, material

ENCOMPASS | ENgineering COMPASS

01-10-2016

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29-02-2020

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Description The integration at digital level enables numerous synergies between the steps in the process chain and in addition, the steps themselves are being optimised to improve the capability and efficiency of
Comments and enablers Additive manufacturing Technologies and enablers Advanced material processing technologies Methods for handling of parts, metrology and inspection Technologies and enablers Advanced material
 ENCOMPASS Poster Result description This material allows the participation in poster sessions at AM related conferences and events. 
 Advanced material processing technologies Taxon title Advanced material processing technologies
 RP 5.2 Advanced Information Models for knowledge creation and learning Taxon description ICT training tools are further needed to improve the transfer of best practices to workers at the shop-floor (e.g. to improve efficiency, productivity and reliability, or to prevent job risks).

KRAKEN | Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates

01-10-2016

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30-09-2019

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Comments resources Additional KPIs KRAKEN will demonstrate savings on raw materials (improving material efficiency use by 90%) and energy (decreasing subtractive operations by minimum) due to the efficiency of
 Periodic Reporting for period 2 - KRAKEN (Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates) Result title Periodic Reporting for period 2 - KRAKEN (Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition
 Advanced material processing technologies Taxon title Advanced material processing technologies
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

UPTIME | UNIFIED PREDICTIVE MAINTENANCE SYSTEM

01-09-2017

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28-02-2021

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Description In this way, it will optimize in-service efficiency through reduced failure rates and downtime due to repair, unplanned plant/production system outages and extension of component life.
Comments Contribution to the reduction in the use of material resources Additional KPIs Two main contributions of UPTIME to the reduction in the use of material resources: Reduction
 MAILLIS use case: Cold Rolling Mill Result description The demand for changing over the milling rollers comes either from their regular wear or unexpected damage, which can occur due to either defective raw material or an equipment malfunction.
 Advanced material processing technologies Taxon title Advanced material processing technologies Taxon description The efficiency and sustainability of both the manufacturing of actual and future products is still very much determined by the processes that shape and assemble the components of these products.

SERENA | VerSatilE plug-and-play platform enabling remote pREdictive mainteNAnce

01-10-2017

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31-03-2021

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Comments Reduction of material consumption (in %) Additional KPIs Contribution to the reduction in the use of material resources Production equipment uses a number of process resources to operate such
 Metrology Equipment Use Case Result description Furthermore, the early detection of machines’ errors would be essential for the customer of TRIMEK and the owner of the measuring equipment, to avoid wrong measurements and loss of efficiency and
 Reduction of material consumption (in %) Taxon title Reduction of material consumption (in %)

E2COMATION | Life-cycle optimization of industrial energy efficiency by a distributed control and decision-making automation platform

01-11-2020

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31-10-2024

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Description Improving industrial energy efficiency at European Manufacturing level requires the integration of energy data with advanced optimization techniques to guide a company decision making.
 Communication material - v1 Result title Communication material - v1 Result description E2COMATION first set of communication material

DENiM | Digital intelligence for collaborative ENergy management in Manufacturing

01-11-2020

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31-10-2024

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Description In essence, DENiM accelerates energy efficiency transformation in manufacturing systems by enabling the right information and right technology to be available at the right time and in the right form, made
 Target Driven Dissemination Plan and Communication Material Result title Target Driven Dissemination Plan and Communication Material Result description Dissemination plan and communication material with relevant targets identified

SKILLPRO | Skill-based Propagation of Plug&Produce-Devices in Reconfigurable Production Systems by AML

01-10-2012

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30-09-2015

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Description A RMS proposes a manufacturing system where machine components, machines, cells, or material handling units can be added, removed, modified, or interchanged as needed to respond quickly to changing requirements
Comments Economic sustainability Manufacturing performance characteristics Supply chain and value network efficiency Manufacturing performance characteristics Economic sustainability Flexibility Manufacturing
 Supply chain and value network efficiency Taxon title Supply chain and value network efficiency
 Domain 4: Collaborative and mobile enterprises Taxon description Remote service management will help improve equipment up-time, reduce costs such as travel for servicing, increase service efficiency – like first-visit-fix-rates – and accelerate innovation processes,

ECOMISE | Enabling Next Generation Composite Manufacturing by In-Situ Structural Evaluation and Process Adjustment

01-09-2013

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31-08-2016

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Description costs and production time due to less material consumption, higher reproducibility, less energy, less waste and less rework.
Comments products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

FIBREMAP | Automatic Mapping of Fibre Orientation for Draping of Carbon Fibre Parts

01-09-2013

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31-08-2016

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Description There is a strong trend in the automotive industry towards lightweight parts to increase fuel efficiency, also considering the needs of electrical vehicles.
Comments products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future Economic sustainability Manufacturing performance characteristics Advanced material
 Draping Simulation Software with automatic optimization of model parameters Result description Draping simulation software, that is used to predict fibre orientation during the drpaing process, uses complex material models to perform the simulation.
 Advanced material processing technologies Taxon title Advanced material processing technologies
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

REProMag | Resource Efficient Production Route for Rare Earth Magnets

01-01-2015

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31-12-2017

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Description efficiency of at least 30% during manufacturing; while at the same time allowing additional geometrical features such as threads, cooling channels, small laminations/segments (e.g. to increase the efficiency
Comments products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 Ressourceneffiziente Herstellung von NdFeB-Hartmagneten aus Recyclingmaterial Result title Ressourceneffiziente Herstellung von NdFeB-Hartmagneten aus Recyclingmaterial
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

ToMax | Toolless Manufacturing of Complex Structures

01-01-2015

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31-12-2017

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Description light-sources, system integration, life cycle analysis, industrial exploitation and rewarding end-user cases.The consortium will provide 3D-printers with high throughput and outstanding materials and energy efficiency
Comments products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 DEVICE FOR PROCESSING PHOTOPOLYMERIZABLE MATERIAL IN ORDER TO CONSTRUCT A SHAPED BODY LAYER BY LAYER Result title DEVICE FOR PROCESSING PHOTOPOLYMERIZABLE MATERIAL IN ORDER TO CONSTRUCT A SHAPED BODY LAYER BY LAYER
 DEVICE FOR PROCESSING PHOTOPOLYMERIZABLE MATERIAL IN ORDER TO CONSTRUCT A SHAPED BODY LAYER BY LAYER Result title DEVICE FOR PROCESSING PHOTOPOLYMERIZABLE MATERIAL IN ORDER TO CONSTRUCT A SHAPED BODY LAYER BY LAYER
 3D-printing of ceramics: Translation to industrial processes Result description StampflJournal title: Advances in Material & Processing TechnologiesJournal publisher: AMPTPublished year: 2015Published pages: 202
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes Taxon description The former will require new design approaches coupled with new, material-saving production processes with improved material efficiency and enabling the (flexible) use of substitute materials.

FlexHyJoin | Flexible production cell for hybrid joining

10-01-2015

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31-12-2018

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Description With LJ and IJ, the components are heated in a single contactless process that goes easy on the material and joint to each other by use of a pressure device (time efficiency).
Comments processing technologies Technologies and enablers Methods for handling of parts, metrology and inspection Technologies and enablers Advanced material processing technologies Manufacturing the products
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description The mantra is: ""the right material in the right place"". However, these hybrid material...
 Advanced material processing technologies Taxon title Advanced material processing technologies
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

JOIN-EM | JOINing of copper to aluminium by ElectroMagnetic fields

01-09-2015

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31-08-2018

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Description This includes automation and quality control, economic efficiency calculations, life-cycle, and recycling issues, to demonstrate and quantify the advantages of EMW.
Comments joining of dissimilar materials by electromagnetic fields Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.6 Material
 Technological feasibility of EMW for all suggested material combinations Result title Technological feasibility of EMW for all suggested material combinations
 Contact-free shaping, joining and cutting at high speed Result description Training material - Electromagnetic Forming - By Verena Psyk, FRAUNHOFER IWU
 Manufacturing of hybrid aluminum copper joints by electromagnetic pulse welding - identification of quantitative process windows Result acronym 20th International ESAFORM Conference on Material Forming 2017
 RP 1.6 Material efficient Manufacturing processes Taxon title RP 1.6 Material efficient Manufacturing processes
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.

sustainablySMART | Sustainable Smart Mobile Devices Lifecycles through Advanced Re-design, Reliability, and Re-use and Remanufacturing Technologies

01-09-2015

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31-10-2019

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Description through enhanced sorting capabilities and speed (optimized sorting efficiency), automated disassembly of mobile IT devices for extraction of reusable components / modules, better material separation
Comments consumption (in %) Additional KPIs Contribution to the reduction in the use of material resources Field Device Manufacturing system levels Manufacturing system levels Work station Manufacturing system
 Digital Voice Recorder designed for Circular Economy Result description It enables to extend the lifetime of the whole product, the lifetime of different modules and it supports efficient material recycling. This leads to a 35% reduction of the environmental impacts.
 Reduction of material consumption (in %) Taxon title Reduction of material consumption (in %)
 RP 2.1 Flexible and reconfigurable Machinery and Robots Taxon description Expected tools will address challenges related to simulation and monitoring of material and energy resources consumed in these reconfigurable systems together with their self-adjustment, correction, and

PARADDISE | A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency

01-10-2016

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30-11-2020

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Description The PARADDISE solution will offer a synergetic combination among: i) the high flexibility for the designs and for the materials to be used, the high material efficiency and the high savings in material
 Numerical approach for the estimation of the deposited material on the laser material deposition process Result title Numerical approach for the estimation of the deposited material on the laser material deposition process

FLOIM | Flexible Optical Injection Moulding of optoelectronic devices

01-09-2018

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31-08-2022

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Description Economic and eco-efficiency indicators will be evaluated, in terms of operational costs, recycling, material and energy efficiency, and use of critical materials.
 On-line training material Result title On-line training material
 Periodic Reporting for period 3 - FLOIM (Flexible Optical Injection Moulding of optoelectronic devices) Result description The production chain is inherited from microelectronics, which is not appropriate for novel, low cost, high efficiency...

MASTERLY | Nimble Artificial Intelligence driven robotic solutions for efficient and self-determined handling and assembly operations

01-01-2023

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30-06-2026

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Description machine control and programming 4) Interoperable S/W and H/W interfaces 5) Industrial Pilot Cases for work piece handling in full production line The technologies will be tested for flexibility, efficiency
 The MASTERLY Project 1st video presentation Result description These solutions will be enhanced with AI-driven advanced control and perception capabilities that will enable them to operate autonomously, handling a wide range of parts varying in size, shape, and material
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