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Description Manual tasks cannot be fully automated with a good ratio of cost vs robustness using standard robots due to: high product variability, dedicated process equipment and high cost of maintenance by expert
Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics Increasing human achievements in manufacturing systems Manufacturing performance
 Automatic programming software library providing an easy operations programming for product-variants Result title Automatic programming software library providing an easy operations programming for product-variants
 Pilot cell for automotive moving line final assembly Result description Under this version of THOMAS Production Station (OPS) the dual mobility concept in resource and product level will be realized.
 Added Value Taxon description Added value can be understood as a process of increasing the perceived value of the product in the eyes of the consumers/customers. It is known as the value proposition.
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Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics Increasing human achievements in manufacturing systems Manufacturing performance
 Uniform Task Description Result description The Uniform Task Description is an application that allows the description of the product, tasks and resources through an intuitive web user interface.
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Comments life extension Circular economy Environmental sustainability Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers Advanced material processing technologies
 Multi modal interfaces for human robot interaction (speech, gestures) Result description It also includes extensions to uses Kinect or similar sensors to guide and interact with the robot during Programming /setup and production (coordinating) The advantages are an enhanced interaction by
 Flexibility Taxon description means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product

FiaD | Factory-in-a-day

01-10-2013

-

30-09-2017

Calltopic: FoF.NMP.2013-7

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Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics Increasing human achievements in manufacturing systems Manufacturing
 Virtualisation and digitalisation of the interrelation between manufacturing and new business models Taxon description The complexity of these tools is higher than that of tools for product development, due the need for holistic modelling of product and processes.
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Title Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories
Description detection of current or emerging failure (Z-DIAGNOSE), the prevention of failure occurrence, building up, or even propagation in the production system (Z-PREVENT), the estimation of the remaining useful life
Comments Product quality - Quality assurance Manufacturing performance characteristics Economic sustainability Z-BRE4K solution will guarantee the improved product quality since the machines will be stopped
 Incorporation of AUTOWARE and certain extensions in Z-Bre4k Result title Incorporation of AUTOWARE and certain extensions in Z-Bre4k
 Z-Bre4k strategies and policies Result description Report on strategies and policies to improve maintainability and operating life of production systems.
 Product quality - Quality assurance Taxon title Product quality - Quality assurance
 RP 3.2 Intelligent maintenance systems for increased reliability of production systems Taxon description Intelligent maintenance systems based on condition prediction mechanisms, RUL (Remaining Useful Life) estimation, and analysis of machines’ behaviour, operational parameters, and self-learning capabilities
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Description In this way, it will optimize in-service efficiency through reduced failure rates and downtime due to repair, unplanned plant/production system outages and extension of component life.
Comments In this way, it will optimize in-service efficiency through reduced failure rates and downtime due to repair, unplanned plant/production system outages and extension of component life.
 Product-Service Innovation Taxon title Product-Service Innovation
 Added Value Taxon description Added value can be understood as a process of increasing the perceived value of the product in the eyes of the consumers/customers. It is known as the value proposition.
 R&I Objective 2.6: Predictive Manufacturing capabilities & Logistics of the future Comments In this way, it will optimize in-service efficiency through reduced failure rates and downtime due to repair, unplanned plant/production system outages and extension of component life.
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Comments life extension Circular economy Environmental sustainability Increasing human achievements in manufacturing systems Manufacturing performance characteristics Social sustainability Occupational safety
 Periodic Reporting for period 2 - ScalABLE4.0 (Scalable automation for flexible production systems) Result description Plant managers and engineers struggle to adjust the level of automation of production lines to product variations and market demand.
 Flexibility Taxon description means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product
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Comments Standards Standards and standardisation Relevant standards / data models / ontologies that are identified so far: - Product life-cycle management: O-LM – IoT Product Life-cycle Management (PLM), ONTO-PDM
 Cost and Ecological Footprint Estimation for Product Life Cycles Result title Cost and Ecological Footprint Estimation for Product Life Cycles
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Comments   R&I Objective 3.3: Transparency, trust and data integrity along the product and manufacturing life-cycle MIE Consultation 2020 (Closed) Specific Objective 3: New integrated business, product-service
 An online machine learning framework for early detection of product failures in an Industry 4.0 context Result title An online machine learning framework for early detection of product failures in an Industry 4.0 context
 Viability of WSN as ICT overlay for physical security detection Result description life.
 Product quality - Quality assurance Taxon title Product quality - Quality assurance
 Domain 4: Collaborative and mobile enterprises Taxon description • Encompassing new product take back laws and asymmetric information distribution for closed-loop lifecycle management and especially for End-of-Life (EoL) services for products.
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Description sustainablySMART will make a change to the life cycle of mobile information and communication devices by developing new product design approaches (including enhanced end-of-life performance, re-use and
Comments Suggested KPIs: Likely lifetime extension; manufacturing costs per year of product use time    sustainablySMART explored in another project activity the potential
 Product Design Features of Mobile Devices for Extended Product Life: Modularity as an Approach for Better Reparability, Upgradeability and Customization Result title Product Design Features of Mobile Devices for Extended Product Life: Modularity as an Approach for Better Reparability, Upgradeability and Customization
 Digital Voice Recorder designed for Circular Economy Result description In order to enable the distinction of the different end of life strategies in the new product concept components with the same end of life strategy (recycling, reuse and remanufacturing) are bundled into
 RP 6.2 ICT Solutions for energy-efficient product life cycles and ECO-usage Taxon title RP 6.2 ICT Solutions for energy-efficient product life cycles and ECO-usage
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
 Specific Objective 2: Circular products & Climate-neutral manufacturing Comments Suggested KPIs: Likely lifetime extension; manufacturing costs per year of product use time    sustainablySMART explored in another project activity the potential
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Description This includes automation and quality control, economic efficiency calculations, life-cycle, and recycling issues, to demonstrate and quantify the advantages of EMW.
Comments life cycle management for advanced materials Research priorities Sub-Domain 1.3: Business models and strategies for disruptive manufacturing processes Domain 1: Advanced manufacturing processes RP 1.13
 Report on the life cycle assessment Result title Report on the life cycle assessment
 Joining of a refrigerant circuit Result description Description of the product The product of the Whirlpool case study is the refrigerating circuit of a domestic refrigerator.
 RP 1.11 Product life cycle management for advanced materials Taxon title RP 1.11 Product life cycle management for advanced materials
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Description composite components, such as gas tanks for automotive application, pressure vessel housings for the desalination of sea water or composite ultra-deep-water risers which are all affected by rapidly changing product
Organisation LIFE CYCLE ENGINEERING SRL
Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics Increasing human achievements in manufacturing systems Manufacturing
 LCA Technical Report and Sustainability Product Declaration Result title LCA Technical Report and Sustainability Product Declaration Result description The full LCA technical report will be developed according to D.7.4 guidelines; it will be organised to be ready for a possible third party verification to address the sustainability product declaration
 RP 1.11 Product life cycle management for advanced materials Taxon title RP 1.11 Product life cycle management for advanced materials
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Comments Applications areas and sectors Manufacturing Closed loop PSS Design (Connected to users data) Digitalisation pathways Product-Service Innovation Collaborative Product-Service Factories Pathway The Orion
 Lombardy Champion - Zero-Hours Quality Result description The objectives of ZHQ are to assess the average quality of the delivered product and to verify the correctness of the production process.
 Rhône-Alpes Champion: The Smart Mold Result comments This will allow to reduce the number of maintenance trips for an equipment during its life cycle. It also will permit to reduce the time to expertise the mold thanks to data sensors.
 RP 3.10 Design and management of Production Machinery and Processes Taxon title Product
 Product quality - Quality assurance Taxon title Product
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Description An ecosystem of Open Source of algorithmic toolkits for additive manufacturing will be established during the life time of the project, in order to enable sustainability of the marketplace after the project
Comments Innovative re-use of equipment Manufacturing performance characteristics Product life extension Circular economy Environmental sustainability Allow for more efficient design and process planning for additive
 Virtualisation and digitalisation of the interrelation between manufacturing and new business models Taxon description The complexity of these tools is higher than that of tools for product development, due the need for holistic modelling of product and processes.
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Title Product-Service sYMBIOtic SYStems
Description design-production, product-service, knowledge-sentiment, EDA-SOA, business-innovation and able to dramatically reduce the time-to-market of more attractive and sustainable product-service solutions.
Comments life-cycle (e.g. well being of employees is essential in a Product-Service System).
 Through-life Engineering in Product-service Systems – Tussles for Design and Implementation Result title Through-life Engineering in Product-service Systems – Tussles for Design and Implementation
 Psymbiosis case - tools industry Result description The final objective is related to the improvement of the sustainability across the entire product- service lifecycle through zero defect manufacturing and extension of the cutting tool life time.
 Symbiotic Platform for engineering-manufacturing collaboration First Result comments Product Design (integration of PLM and CRM) Digitalisation pathways Service-enabled Product Design Collaborative Product-Service Factories Pathway Product-Service Innovation Digitalisation pathways Collaborative
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon title From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach)
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
 Occupational safety and health Comments life-cycle (e.g. well being of employees is essential in a Product-Service System).
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Comments Hyperconnected Factories Pathway Digitalisation pathways In this project, hyperconnectivity in factories is achieved by enabling IoT in training procedures, product development Life-Cycle
 SatisFactory Thermal Cameras Calibration - CERTH/CPERI Result description First calibration of thermal cameras in real life conditions in CERTH/CPERI, the pre-pilot of the project.
 RP 3.3 Integrated High-performance Computing in Factory Life Cycle Management Taxon title RP 3.3 Integrated High-performance Computing in Factory Life Cycle Management
 RP 5.2 Advanced Information Models for knowledge creation and learning Taxon description Such models and tools will support knowledge creation and learning at all levels (strategic, tactic, operation) for the entire product and factory life cycle.
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Title Cloud Manufacturing and Social Software Based Context Sensitive Product-Service Engineering Environment for Globally Distributed Enterprise
Description A new methodology for concurrent collaborative product-service design applying lean based product design paradigm will be developed.
Comments Domain 6 - Customer-focused Manufacturing Impact Workshop D6-Area 2: Innovative product-service design using manufacturing intelligence Impact Workshop Domain 6 - Customer-focused Manufacturing IoT Impact
 Context Sensitive Web Service Engineering Environment for Product Extensions in Manufacturing Industry Result title Context Sensitive Web Service Engineering Environment for Product Extensions in Manufacturing Industry
 Full Prototype of PSS Engineering Environment Result description Prototype including full extensions of the PDM/PLM tool, plug-ins for semantic media and other functionalities specified.
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Comments life extension Circular economy Environmental sustainability Mechatronics and robotics technologies Technologies and enablers Control technologies Technologies and enablers Mechatronics and robotics
 Flexibility Taxon description means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product
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Title Innovative continuous upgrades of high investment product-services
Description In the past, customers invested in high cost, long service-life products. Today, they demand complex product-services capable of adapting to new customer goals and rapidly changing markets.
Comments life extension Circular economy Environmental sustainability Life cycle extension including re-use of existing equipment through innovation-based product upgrades and service integration Co-evolution
 Circular Life Cycle Analysis tool Result title Circular Life Cycle Analysis tool
 Support for a transition to a circular business model Result description design Increase of market size/amount of customers by modular and flexible products suitable for various customers Smaller environmental footprint through extended product life cycle and reuse of
 Upgrade service for mobile rock crushers Result comments Product-Service Innovation Digitalisation pathways Collaborative Product-Service Factories Pathway Personalised product upgrade service based on data from on-site 3D scanning.
 RP 6.2 ICT Solutions for energy-efficient product life cycles and ECO-usage Taxon title RP 6.2 ICT Solutions for energy-efficient product life cycles and ECO-usage
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Description models into collaborative and robust production networks able to timely deliver innovative product-services in very dynamic and unpredictable, global environments.
Comments life extension Circular economy Environmental sustainability Mechatronics and robotics technologies Technologies and enablers Measurement, sensing, condition and performance monitoring technologies
 Robust planning and scheduling for assembly lines Result description The simulation module enables flexibility by offering the best operator task assignment for each product, enabling the assembly of different product with the same number of operators besides minimal losses
 RP 3.12 Design and management of manufacturing strategies Taxon description strategy (produce to order or make to stock), product usage (profiles of customers), product servicing (type of maintenance services proposed), and product recycling.
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Title Lifecycle Extension Through Product Redesign And Repair, Renovation, Reuse, Recycle Strategies For Usage&Reusage-Oriented Business Models
Description Companies and supply network should focus on reducing the Life Cycle Cost of the Product-Service Systems and extending their lifecycle in order to maximize profits, but also to increase customer utility
Comments Innovative re-use of equipment Manufacturing performance characteristics Product life extension Circular economy Environmental sustainability Lifecycle extension through product refurbishment or components
 Final Report Summary - T-REX (LIFECYCLE EXTENSION THROUGH PRODUCT REDESIGN AND REPAIR, RENOVATION, REUSE, RECYCLE STRATEGIES FOR USAGE&REUSAGE-ORIENTED BUSINESS MODELS) Result title Final Report Summary - T-REX (LIFECYCLE EXTENSION THROUGH PRODUCT REDESIGN AND REPAIR, RENOVATION, REUSE, RECYCLE STRATEGIES FOR USAGE&REUSAGE-ORIENTED BUSINESS MODELS)
 (KER 2.2)Methodology to support the redesign of the product-solution (Design-for-X reference framework. Result description The Design-For-X reference framework is aimed at supporting practitioners in the choice of the most appropriate product redesign levers to implement a service-oriented business model.
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon title From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach)
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Title Collaborative Environment for Design of AmI enhanced Product-Services Integrating Highly Personalised Innovative Functions with Minimal Ecological Footprint along Life Cycle and of Their Production Processes
Description and Eco-design principles and applying Life Cycle Assessment techniques.
Comments Those principles help to create eco-friendly products which minimize their impact all along their lifecycle ndly products which minimize their impact all along their lifecycle RP 6.3 Collaborative product-service
 Final Report Summary - PROSECO (Collaborative Environment for Design of AmI enhanced Product-Services Integrating Highly Personalised Innovative Functions with Minimal Ecological Footprint along Life Cycle and of Their Production P) Result title Final Report Summary - PROSECO (Collaborative Environment for Design of AmI enhanced Product-Services Integrating Highly Personalised Innovative Functions with Minimal Ecological Footprint along Life Cycle
 Eco-tool and Ecoinnovation Methodology Result description It will provide evaluation of the environmental impact and improvement of the Product Extension Services taking into account a life cycle perspective using LCA techniques Ecoinnovation methodology provides
 RP 6.3 Collaborative product-service systems design environments for SME involvement Taxon title RP 6.3 Collaborative product-service systems design environments for SME involvement Taxon description Enterprises are increasingly facing complexity resulting from frequently changing designs and therefore need to collaborate as a single virtual organization to keep track of the requirements of product-service
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Description How can reliability, repair and EOL be included in a robust and integrated Life Cycle Cost and Life Cycle Assessment model of the factory?
Comments Innovative re-use of equipment Manufacturing performance characteristics Product life extension Circular economy Environmental sustainability Demonstrator 5 – Re-usability and renovation Validation of
 Validation of Life Cycle Cost (LCC) analysis integrated with Life Cycle Assessment (LCA) and Decommissioning Decision Support System - DDSS Result title Validation of Life Cycle Cost (LCC) analysis integrated with Life Cycle Assessment (LCA) and Decommissioning Decision Support System - DDSS
 Integrated framework for a cost-effective and EASE of Repair, Renovation and Re-use of machine tools within modern factory Result description Standardization activities could be an adding value to the product.
 Validation of residual useful life (RUL) prediction of components/machines based on CNC control internal signal processing Result acronym PREDICT REMAINING USEFUL LIFE
 Virtualisation and digitalisation of the interrelation between manufacturing and new business models Taxon description The complexity of these tools is higher than that of tools for product development, due the need for holistic modelling of product and processes.
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Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics Increasing human achievements in manufacturing systems Manufacturing
 Machine Availability Monitoring Module Result description - Motivation / Need: Disturbances on manufacturing shop-floors and the increasing number of product variants necessitate adaptive and flexible process planning methods.
 Domain 4: Collaborative and mobile enterprises Taxon description • Encompassing new product take back laws and asymmetric information distribution for closed-loop lifecycle management and especially for End-of-Life (EoL) services for products.
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Comments Circular economy Manufacturing performance characteristics Environmental sustainability Innovative re-use of equipment Manufacturing performance characteristics Product life extension Circular economy
 Flexible gripper as a whole product Result title Flexible gripper as a whole product Result description The goals of Flexible and Reconfigurable Gripper are To increase flexibility and re configurability of resources To reduce running cost To reduce the investment cost for new product To reduce the Result acronym Flexible gripper as a whole product
 Flexibility Taxon description means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product
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Description The framework uses IoT sensors, novel prediction, and process optimisation techniques to offer machine lifetime extension and thus increased productivity.
 Circular Economy Strategies for Equipment Lifetime Extension Result title Circular Economy Strategies for Equipment Lifetime Extension Result description As a final research step, we also propose a Strategy Characterisation Framework to build the ground for the selection of the best strategy to be applied for production equipment life cycle extension on Result acronym Circular Economy Strategies for Equipment Lifetime Extension
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Comments life extension Circular economy Environmental sustainability Social sustainability Manufacturing performance characteristics With respect to growth in SMEs Increasing human achievements in manufacturing
 Flexibility Taxon description means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product