MUSIC | MUlti-layers control&cognitive System to drive metal and plastic production line for Injected Components
01-09-2012
-31-08-2016
The first successuful testing and applications are referred to SMEs
The challenge is the sensorization and data acquisition in the existing equipment not properly designed.
The data miming, real-time alerting and cognitive predictive meta-modelling is not a chimera.
The data-driven digital twin in production line is a solution to measure, analyze and react oriented to zero defect manufacturing and to the maximization of the OEE improving the sustainability and profit of factory of future.
The application of Smart Prod ACTIVE system has been demonstrated and validated at foundry level. In the frame of HPDC production process, Operator and Process manager take advantage by adopting a centralized remote control system supporting process monitoring and quality prediction in real time. The decision is supported by cause-effect correlations, and proper reactions suggested by a continuously updated meta-model. Re-usability and flexibility of the Smart Prod ACTIVE system also allow agile re-start in case of small batches production
The same aproach is valid of any multi-stages production chain to produce part for all industrial sectors.